Target Audience:
Arctic Cat ATV owners, DIY mechanics, professional service technicians, and restoration specialists.
Advantage:
Comprehensive coverage across a decade of Arctic Cat ATV models, providing specific wiring diagrams essential for electrical system diagnosis and repair that might be fragmented across individual model manuals.
Navigation:
Bookmarked chapters and numbered table of contents for quick and efficient information retrieval.
Comprehensiveness:
The extensive model and year coverage is a key selling point, offering a consolidated resource for a significant portion of Arctic Cat's ATV lineup.
Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Vehicle Type:
All-Terrain Vehicle (ATV)
Specific Models Covered:
250 (2x4, 4x4, Utility, DVX), 300 (2x4, 4x4), 375, 400 (Manual, Auto, 2x4, 4x4, FIS, ACT, STD, VP, DVX, TRV, TBX), 500 (Manual, Auto, FIS, ACT, TRV, TBX), 650 (V-Twin, H1, H1 SE, H1 LE/TBX/TRV), 700 (EFI, EFI SE, Diesel, H1 EFI, Mud Pro), 150, 366, 550, 1000, Prowler XT, Prowler XTX, Prowler, Prowler 550/700, Prowler 650, Prowler 1000, DVX 50, DVX 90, Y-6, Y-12 (2-Stroke, 4-Stroke), Thundercat, Thundercat TRV, Thundercat Cruiser
Type:
Wiring Diagrams Manual
Primary Language:
English
Delivery Method:
Instant Download
Electrical Systems:
Complete wiring diagrams for all listed Arctic Cat ATV models, covering ignition, starting, lighting (headlights, taillights, brake lights), charging system (stator, regulator/rectifier), fuel injection system (where applicable), battery, sensors, indicators, accessories, and more.
Ignition System:
Detailed wiring for the ignition system, including CDI unit, ignition coil, pickup coil, and associated sensors for proper spark generation and timing.
Lighting System:
Complete diagrams for headlights (high/low beam), taillights, brake lights, and any auxiliary lighting, including switch operations and fuse locations.
Charging System:
Wiring for the stator, regulator/rectifier, and battery connections to ensure efficient charging and prevent overcharging or undercharging issues.
Starting System:
Detailed circuits for the starter motor, starter solenoid, ignition switch, and any related safety interlocks (e.g., neutral safety switch).
Fuel Injection System:
For EFI models, this includes wiring for the ECM, fuel pump, fuel injectors, throttle position sensor (TPS), manifold absolute pressure (MAP) sensor, mass air flow (MAF) sensor, and oxygen sensors.
Indicators And Gauges:
Wiring for all dashboard indicators, warning lights, fuel gauges, and speedometer/tachometer signals.
4Wd Systems:
Wiring for 4WD engagement actuators, control switches, and associated indicator lights.
Accessory Power:
Diagrams for accessory power outlets, fuse box connections, and relay circuits for powering aftermarket accessories.
Diagnostic Assistance:
Facilitates troubleshooting of electrical faults, component testing, and circuit analysis by providing clear visual representations of wire routing and connections.
Component Identification:
Assists in identifying the location and function of various electrical components and connectors on the ATV.
Troubleshooting Flowcharts:
While not explicitly stated as flowcharts, the nature of wiring diagrams inherently provides the structure for systematic troubleshooting of electrical issues.
Component Testing:
Enables technicians to test individual components by providing pinout information and expected voltage/resistance values in a functional circuit.
Depth:
Detailed circuit schematics, component layouts, wire colors, connector pinouts, and voltage drop information, enabling both basic troubleshooting and in-depth electrical system repair.
Wire Identification:
Clear identification of wire colors and gauge sizes, crucial for accurate repair and modifications.
Connector Identification:
Detailed diagrams of electrical connectors, including pin assignments, allowing for proper connector servicing and replacement.
Engine Types:
Varies across models and years, including single-cylinder, twin-cylinder, 2-stroke, 4-stroke, carbureted, and fuel-injected (EFI) engines. Specific displacements range from 50cc to 1000cc.
Common Displacements:
Includes popular displacements such as 250cc, 300cc, 400cc, 500cc, 650cc, 700cc, and later models up to 1000cc.
Power Delivery:
While this manual focuses on wiring, the diagrams are critical for understanding the electrical control systems that manage engine performance, ignition timing, and fuel delivery for optimal power output.
Fuel Delivery Control:
Wiring diagrams will detail the electrical circuits for fuel pumps, fuel injectors, sensors (e.g., throttle position sensor, MAP sensor, oxygen sensor), and the Engine Control Module (ECM) for EFI models.
Transmission Types:
Primarily Automatic Continuously Variable Transmission (CVT) systems, with some manual transmission models also covered. Specific models like the DVX 400 may feature manual gearboxes.
Transmission Features:
Wiring diagrams for transmission control modules, gear position sensors, and any related electrical components affecting transmission operation.
Electrical Control:
Diagrams will illustrate the wiring for transmission engagement, neutral safety switches, and any electronic control units that manage shifting or CVT engagement.
Safety Features:
Wiring diagrams are essential for the proper functioning of safety features such as brake lights, headlights, kill switches, and park/neutral safety interlocks.
Electrical Control:
Diagrams detail the electrical circuits for engine kill switches, ignition interlocks, and lighting systems crucial for safe operation, especially in low visibility.
Warning Indicators:
Wiring for dashboard indicator lights (e.g., oil pressure, engine malfunction, battery charge, 4WD engagement) is comprehensively covered, aiding in the diagnosis of warning system failures.
Accessory Wiring:
Diagrams may include wiring provisions for factory-installed accessories like winches, auxiliary lighting, or power outlets, facilitating their installation or troubleshooting.
Instrumentation Panels:
Detailed wiring for instrument clusters, including speedometers, tachometers, fuel gauges, and warning lights, crucial for diagnosing dashboard malfunctions.
Warning Lights:
Provides detailed wiring for all warning lamps on the instrument panel, including check engine lights, oil pressure warnings, and battery charge indicators.
Charging Systems:
Comprehensive diagrams for the charging system (stator, rectifier/regulator) which ensures that onboard electronics and battery are maintained, a critical aspect of ATV functionality and reliability.
Electrical Checks:
While not a maintenance schedule, the diagrams are vital for performing electrical system checks, battery health tests, and diagnosing issues that may arise during regular maintenance intervals.
Related Fluids:
Not directly covered, but electrical systems (like ignition and charging) are intrinsically linked to engine and transmission health, which do require specific fluid specifications and maintenance.
Common Electrical Problems:
Wiring harness degradation, connector corrosion, faulty relays or solenoids, and starter motor issues are common across many ATV models. This manual is invaluable for diagnosing and repairing these specific problems.
Electrical Diagnostics:
Essential for diagnosing intermittent electrical faults, short circuits, open circuits, and ground faults by tracing the wiring paths.
Manufacturer:
Arctic Cat Inc., a company with a long history in snowmobiles and later expanding significantly into ATVs and UTVs.
Development Trend:
This period (2000-2009) saw Arctic Cat introduce and refine a wide range of ATV platforms, from smaller displacement utility vehicles and sport quads to larger displacement, more powerful models featuring EFI and independent suspension.
Key Innovations:
The manual covers models that saw the introduction of advanced technologies like electronic fuel injection (EFI), independent front suspension (IFS) on many models, and the development of the Prowler UTV line.
Manufacturing Focus:
The manual covers a diverse range of production models, reflecting Arctic Cat's strategy to cater to various ATV market segments during this era, with continuous updates to technology and design.
