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Aston Martin DB7 Vantage V12 1999-2003 Service Repair Manual

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🏷️ Basic Information Identification Make: Aston Martin Model: DB7 Vantage V12 Production Years Covered: 1999, 2000, 2001, 2002, 2003 Engine Variant: V12 👋 Introduction Market Position Vehicle Segment: Luxury Grand...
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Aston Martin DB7 Vantage V12 1999-2003 Service Repair ManualAston Martin DB7 Vantage V12 1999-2003 Service Repair ManualAston Martin DB7 Vantage V12 1999-2003 Service Repair ManualAston Martin DB7 Vantage V12 1999-2003 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aston Martin
Model:
DB7 Vantage V12
Production Years Covered:
1999, 2000, 2001, 2002, 2003
Engine Variant:
V12
👋 Introduction
Market Position
Vehicle Segment:
Luxury Grand Tourer (GT)
Brand Philosophy:
Represents Aston Martin's commitment to performance, luxury, and handcrafted quality.
Competitive Analysis
Key Competitors:
Ferrari 456 GT, Bentley Continental GT, Jaguar XJS, Porsche 911 Turbo.
Key Features
Engine Configuration:
Naturally aspirated V12 engine, a signature of Aston Martin performance.
Design Philosophy:
Elegant and timeless styling, combining classic GT proportions with modern athleticism.
Manual Value Proposition:
Enables owners and technicians to maintain the exclusivity and performance of a high-end luxury vehicle.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair and Service Manual
Language:
English
Format:
PDF
Delivery Method:
Electronic (Email)
Printability:
Yes
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, repair, and reassembly.
Fuel System:
Diagnosis and repair of fuel pumps, injectors, lines, and evaporative emission controls.
Ignition System:
Troubleshooting and repair of ignition coils, spark plugs, and control modules.
Lubrication System:
Oil pump, filter, and lubrication circuit maintenance and repair.
Exhaust System:
Catalytic converters, mufflers, and exhaust manifold repair and replacement.
Electrical System:
Comprehensive wiring diagrams, component testing, and troubleshooting for all electrical circuits.
Body And Chassis:
Repair procedures for body panels, doors, windows, and structural components.
Transmission Overhaul:
Detailed procedures for automatic transmission removal, disassembly, repair, and reinstallation.
Procedures Included
Tune Ups:
Standard tune-up procedures including spark plug replacement and engine performance adjustments.
Maintenance:
Routine servicing, fluid changes, filter replacements, and inspection schedules.
Removal And Installation:
Step-by-step instructions for removing and installing major components and sub-assemblies.
Assembly And Disassembly:
Detailed breakdown of how to take apart and put back together various vehicle systems and components.
Diagnostic Procedures:
Guidance on identifying and troubleshooting common and complex issues.
Technical Depth
Depth Of Coverage:
Comprehensive, covering routine maintenance to complete engine and transmission overhauls.
Proprietary Components:
Includes instructions for proprietary components and references manufacturer-specific data where applicable.
Technician Prerequisites:
Assumes a technician is fully conversant with general automobile practices.
📊 Manual Specifications
File Specifications
File Format:
PDF
Searchability:
Likely text-searchable within the PDF, facilitating quick information retrieval.
Digital Delivery:
Fast and free electronic delivery via email.
Printable:
Yes, allowing for printed copies of specific sections or the entire manual.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Aston Martin V12
Displacement:
5.9 Liters (5935 cc)
Bore X Stroke:
89.0 mm x 79.5 mm (approximate)
Compression Ratio:
10.0:1
Performance
Horsepower:
420 bhp @ 6000 rpm
Torque:
400 lb-ft @ 5000 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91+ octane)
Engine Management
ECU Type:
Likely Bosch or a similar advanced engine control unit.
🔧 Transmission
Standard
Type:
5-speed Automatic Transmission (ZF 5HP30 or similar)
Optional
Type:
6-speed Manual Transmission (Getrag 450 or similar)
Features
Gear Ratios:
Specific ratios detailed in manual, optimized for GT performance.
Fluid Requirements
Automatic Transmission Fluid:
Specific ZF fluid or equivalent as per manual recommendations (e.g., ATF Dexron III or similar).
Manual Transmission Fluid:
Specific gear oil specification as per manual recommendations.
📐 Dimensions
Exterior
Length:
4706 mm (approx. 185.3 inches)
Width:
1790 mm (approx. 70.5 inches)
Height:
1270 mm (approx. 50.0 inches)
Wheelbase:
2606 mm (approx. 102.6 inches)
Weights
Curb Weight:
Approx. 1760 kg (3880 lbs) for manual, 1840 kg (4057 lbs) for automatic.
Gross Vehicle Weight Rating:
Specific GVWR would be detailed in the manual.
🛡️ Safety Features
Ratings
Crash Test Data:
Modern safety standards were evolving; specific official ratings may vary or be limited for this era of high-end GTs.
Active Features
Braking System:
Four-wheel disc brakes with ABS; potentially ventilated and cross-drilled rotors.
Traction Control:
Standard traction control system (TCS) to manage power delivery.
Passive Features
Airbags:
Driver and passenger front airbags, potentially side airbags.
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Typically featured premium audio systems from brands like Linn or Alpine, with CD player.
Navigation:
Optional or early-generation navigation systems may have been available.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Early Integration:
Limited by modern standards, but may have included provisions for early mobile phone integration or aftermarket upgrades.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for exact specification).
Major Service Interval:
Major services often recommended at 30,000 miles or specific time intervals, including spark plug replacement, belt checks, and fluid flushes.
Fluid Specifications
Engine Oil Specification:
Refer to manual for exact viscosity and API/ACEA rating (e.g., Castrol Edge 10W-30 or 10W-40 might be typical).
Coolant Specification:
Ethylene glycol-based coolant with appropriate corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Specification:
DOT 4 brake fluid (refer to manual for specific requirements).
Known Issues
Common Wear Items:
Ignition coils, suspension bushings, fuel pumps, and door latches can be potential wear items.
Maintenance Importance:
Due to the complexity and luxury nature of the DB7 Vantage, adherence to the service schedule and use of correct fluids/parts is crucial for longevity.
Special Tools
Tool Requirement:
The manual may reference specific Aston Martin special tool numbers for precise adjustments and repairs, particularly for engine and transmission work.
Torque Specifications
Fastener Tightening:
Crucial for engine, drivetrain, and chassis components; the manual will provide precise torque values.
📚 Vehicle History
Brand Heritage
Aston Martin Legacy:
A marque renowned for its automotive artistry, performance, and association with cinema (James Bond).
Model Evolution
Db7 Lineage:
The DB7 was Aston Martin's best-selling model, succeeding the V8 models and bridging classic GT styling with modern engineering. The 'Vantage' designation signifies the introduction of the V12 engine.
Production
Manufacturing Location:
Newport Pagnell, Buckinghamshire, England.
Vantage Introduction Year:
1999
🏆 Awards & Recognition
Recognitions
Critical Acclaim:
The DB7 Vantage V12 was widely praised for its V12 engine, refined performance, and elegant styling, solidifying Aston Martin's reputation.
Ratings
Ownership Experience:
Often lauded for the sensory experience of driving a V12 Aston Martin.
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