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ASTON MARTIN DB9 2004-2008 Full Service Repair Manual

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Basic Information Identification Make: Aston Martin Model: DB9 Year Range: 2004-2008 Introduction Market Position Positioning: Luxury Grand Tourer (GT) positioned as Aston Martin's entry-level V12 model during its production run,...
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ASTON MARTIN DB9 2004-2008 Full Service Repair Manual
Basic Information
Identification
Make: Aston Martin
Model: DB9
Year Range: 2004-2008
Introduction
Market Position
Positioning: Luxury Grand Tourer (GT) positioned as Aston Martin's entry-level V12 model during its production run, competing with the Bentley Continental GT and Ferrari 612 Scaglietti.
Key Features
Design Philosophy: Hand-built craftsmanship, iconic Aston Martin styling, powerful V12 engine, sophisticated luxury interior.
Platform: VH (Vertical/Horizontal) architecture, sharing some underpinnings with Jaguar and Ford components but heavily re-engineered by Aston Martin.
Value Proposition
Manual Value: Provides essential DIY maintenance and repair capabilities for owners, saving on dealership service costs and empowering enthusiasts.
Manual Details
Coverage Areas
Coverage: Full Service and Repair
Page Count
Estimated Page Count: Comprehensive (exact number not specified, but implied to be extensive)
Manual Type
Type: Professional Technical Service & Repair Manual
Language
Language: English
Format
File Format: PDF
Manual Coverage
Systems Covered
Engine Systems: Engine mechanicals, lubrication, cooling, fuel, ignition, emissions, engine management (ECU), timing systems
Transmission Systems: Automatic transmission (e.g., ZF 6HP26) service, repair, fluid specifications, troubleshooting
Drivetrain Systems: Driveshafts, differentials, axles, clutch (if applicable for specific variants/years within the range)
Braking Systems: Brake hydraulics, calipers, rotors, pads, parking brake, ABS, DSC (Dynamic Stability Control)
Suspension Steering: Front and rear suspension components, shock absorbers, springs, bushings, steering rack, power steering
Electrical Systems: Wiring diagrams, starter, alternator, battery, lighting, power windows, seats, mirrors, control modules (GEM, ECU, TCU)
Climate Control: HVAC system, refrigerant, blower motor, A/C compressor, climate control modules
Safety Systems: Airbag system, seatbelts, SRS module, crash sensor location and replacement
Infotainment Audio: Audio system, navigation (if equipped), display units, speaker systems
Bodywork Interior
Body And Trim: Body panels, doors, hood, trunk, interior trim, seats, upholstery, exterior trim components
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake pad/rotor replacement, spark plug replacement
Troubleshooting: Diagnostic procedures, common fault codes, symptom-based troubleshooting guides
Repair Rebuild: Step-by-step repair instructions for major components, complete disassembly and reassembly procedures
Diagnostics: On-board diagnostics (OBD-II) procedures, scan tool usage, sensor testing
Wiring Diagrams: Detailed electrical circuit diagrams for all systems
Specifications: Torque specifications for all fasteners, component clearances, tolerances
Technical Depth
Depth: Complete disassembly and reassembly of major assemblies, advanced diagnostics, component-level repair
Manual Specifications
File Format
File Format: PDF
Print Quality
Printability: Full Printable
Zoom Capability
Zoom: YES (Zoom IN/OUT)
Delivery Method
Delivery: Instant Download
Requirements
Software Requirements: Adobe PDF Reader & WinZip
Compatibility
Operating Systems: All Versions of Windows & Mac
Engine Specifications
Primary Engine
Engine Type: V12, Naturally Aspirated
Displacement: 5.9 Liters (5935 cc)
Performance
Horsepower: Approximately 450-470 hp (depending on specific model year variant within 2004-2008)
Torque: Approximately 420-440 lb-ft (depending on specific model year variant within 2004-2008)
Fuel System
Fuel Delivery: Sequential Electronic Fuel Injection (SEFI)
Engine Management
ECU Type: Likely a Bosch Motec or similar advanced engine control unit, requiring specialized diagnostic tools
Engine Code
Engine Family: AM V12 (derived from Ford's Duratec V12, but extensively re-engineered)
Transmission
Standard Transmission
Type: 6-Speed Automatic (ZF 6HP26)
Optional Transmission
Type: No manual transmission option widely available for DB9 during this period.
Features
Gear Selection: Steering wheel paddle shifters (Sportshift) and traditional selector lever
Fluid Type
Transmission Fluid: Specific ZF LifeguardFluid 6 (or equivalent approved fluid, check manual for exact specification)
Dimensions
Exterior
Length: Approximately 4,720 mm (185.8 in)
Width: Approximately 1,870 mm (73.6 in)
Height: Approximately 1,270 mm (50.0 in)
Weights
Curb Weight: Approximately 1,775 - 1,800 kg (3,913 - 3,968 lbs)
Wheelbase
Wheelbase: Approximately 2,740 mm (107.9 in)
Safety Features
Ratings
Crash Test Data: Limited public crash test data available due to its low-volume luxury status. Primarily relies on manufacturer internal testing and compliance with European safety standards.
Active Features
Traction Control: Traction Control (TC) and Dynamic Stability Control (DSC)
Passive Features
Airbags: Front airbags, side airbags, often curtain airbags
Seatbelts: Pre-tensioned seatbelts with load limiters
Technology Features
Infotainment
Audio System: Premium branded audio systems (e.g., Bang & Olufsen or Aston Martin's in-house system), often with CD changer and navigation.
Driver Assistance
Stability Control: Standard DSC (Dynamic Stability Control) and TC (Traction Control) for enhanced vehicle dynamics and safety.
Connectivity
Connectivity Features: Limited by modern standards; typically features include Bluetooth for phone calls (depending on year/options), and integrated GPS navigation.
Interior Tech
Climate Control: Automatic climate control with multiple zones.
Maintenance
Service Intervals
Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for specific oil type and capacity).
Major Service: Significant service intervals likely around 30,000 and 60,000 miles, involving spark plug replacement, brake fluid flush, transmission fluid/filter change.
Fluid Specifications
Engine Oil: Typically a high-quality synthetic 5W-30 or 0W-40 oil meeting specific Aston Martin approvals (e.g., AGL/V12).
Coolant: Ethylene glycol-based coolant with long-life inhibitors, typically pink or orange in color (e.g., Havoline XLC or equivalent).
Brake Fluid: DOT 4 or DOT 5.1 high-performance brake fluid.
Known Issues
Common Problems: Potential for coolant leaks (especially at hose connections or water pump), ignition coil issues, catalytic converter degradation, minor electrical gremlins, clutch actuator issues (if applicable to specific variants, though primarily automatic).
Common Problems Detail: The VH platform is known for its advanced, integrated systems; issues with ABS/DSC modules, or even the central body control module (BCM) can be complex to diagnose and require specialized tools. Aluminum construction can also make certain body repairs more specialized.
Vehicle History
Brand Heritage
Legacy: Aston Martin boasts a rich heritage of producing elegant, powerful sports cars and GTs since the 1920s, with iconic models like the DB4, DB5, and V8 Vantage.
Model Evolution
Db9 Introduction: The DB9 was launched in 2004 as a replacement for the DB7 Vantage, representing a significant technological and design advancement for the brand.
Production
Manufacturing Location: Gaydon, Warwickshire, England
Model Updates
Facelift: The DB9 received minor updates and improvements throughout its 2004-2008 run, with a more significant facelift occurring later in its lifecycle (post-2008 models).
Awards & Recognition
Recognitions
Automotive Awards: While specific awards for the 2004-2008 DB9 are less documented in general consumer forums, the model was widely praised for its design, performance, and luxury, contributing to Aston Martin's reputation as a builder of desirable GT cars.
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