🏷️ Basic Information

Make:

Atlet

Product Type:

Industrial Forklift Truck / Reach Truck

Product Category:

Electrical Diagrams

Series Covered:

X, X-Ergo, A, A-Ergo, T, TL, TP, TS, OP

Product Name Descriptor:

Atlet Reach Truck Type X-20 X-90 X-Ergo A A-Ergo TL TP TS OP Electic Diagram

Internal Manual Code:

Multiple (indicated by drawing numbers)

👋 Introduction

Target Audience:

Maintenance technicians, service departments, forklift operators, and owners of Atlet Reach Trucks requiring detailed electrical schematics for operation and repair.

Value Proposition:

Offers essential technical documentation for maintaining and repairing the complex electrical systems of Atlet reach trucks, ensuring uptime and operational efficiency.

Manual Features:

Original factory diagrams, comprehensive model coverage, printable and searchable format, detailed circuit and wiring information, high-resolution illustrations.

Flexibility:

The modular nature of the ZIP file allows users to print or access only the relevant sections for their specific model and task, saving paper and time.

Manual Advantage:

Provides original factory data, offering a level of detail and accuracy often superior to third-party manuals, crucial for complex electrical troubleshooting in industrial equipment.

📋 Manual Details

Vehicle Models Covered:

Atlet Reach Truck Type X, X-Ergo, A, A-Ergo, T, OP, and specific model variants like X-20, X-90, TL, TP, TS, OP Freelift, A160DTFV, A200DTFV, AJN series, ASN series, ATF series, OPC series, OPH series, OPM series, OPS series, TLL series, TLP series, TPC series, TPD series, TPF series, TPL series, TS series, XJN series, XLL series, XML series, XTF series.

Variant Coverage:

Includes specific variants like 'Stab' (stabilizer), 'Stabcold store', 'Revsteering', 'Stabil+Straddl', 'Man/Prop', 'Free Lift' indicating detailed coverage for specialized configurations.

Specific Model Numbers:

A160DTFV, A160T, A160TF, A160TFV, A160TV, A200DTFV, A200TF, A200TFV, AJN 1000, AJN 1250, AJN 1600, ASN 1250, ASN 1600, ASN 1620, ASN 2000, ATF 1000, OPC 100, OPH 100, OPM 100, OPS 100, TLL 20, TLP 20, TPC 20, TPD 20, TPF 20, TPL 20, TS 12, TS 14, X-Ergo, XJN 125, XLL 200, XLL-Ergo, XML/JN 160, XML/SN 160, XML/SN 250, XML-Ergo, XSN 125, XSN 200, XTF/JN 100, XTF/SN 100, XTF-Ergo

System Types:

Covers both standard wiring diagrams and specific 'WIRING DIAGRAM OPTIONS' and 'WIRING DIAGRAM SPECIAL' sections, indicating a broad scope of configurations.

Total Pages:

517

Type:

Original Illustrated Factory Electrical Diagram Manual

Language:

English

File Format:

ZIP (containing PDF files)

Delivery Method:

Digital download via ZIP archive.

📖 Manual Coverage

Electrical Systems:

Comprehensive coverage of electrical systems including wiring diagrams, circuit diagrams, and option-specific wiring for various Atlet Reach Truck models.

Specific Systems:

Power steering, drive control, lift/lower functions, battery management, lighting, operator controls, safety interlocks, diagnostic ports, and optional equipment wiring.

Model Specific Options:

Wiring Diagram Options sections indicate coverage for various factory-installed options and configurations (e.g., cold store modifications, special lighting, beacon lights).

Circuit Analysis:

Includes 'CIRCUIT DIAGRAM' sections which provide a functional overview of electrical circuits, essential for understanding system operation.

Diagnostic Procedures:

Enables troubleshooting and repair of electrical faults through detailed circuit analysis and wiring schematics.

Maintenance Procedures:

Supports routine electrical maintenance and component identification for optimal truck operation.

Repair Procedures:

Detailed wiring identification for component replacement, harness repair, and troubleshooting of open circuits, short circuits, and intermittent faults.

Installation Procedures:

Can be used as a reference for the correct electrical hookup of optional accessories or replacement components.

Depth:

Detailed technical information for electrical system diagnosis, repair, and maintenance, including specific component identification and circuit logic.

Diagnostic Tools Interface:

Essential for understanding how diagnostic tools interface with the vehicle's electronic control units (ECUs) and sensors.

Component Level Detail:

Provides detailed schematic views of individual electrical components, their connections, and their roles within larger systems.

Troubleshooting Guidance:

While not a step-by-step repair guide in the traditional sense, the detailed schematics are the primary tool for guided troubleshooting of electrical issues.

📊 Manual Specifications

PDF Features:

Printable, Searchable Text, Navigation Bookmarks

Search Functionality:

Searchable text allows for quick location of specific components, circuits, or model references within the PDF files.

Image Quality:

High Quality Images and Diagrams

Diagram Clarity:

High clarity of circuit and wiring diagrams ensures accurate interpretation of electrical pathways and component interconnections.

Usage Rights:

No expire date and restrictions

Binding:

Digital format (ZIP containing PDFs), allowing for flexible printing and organization of sections.

Paper Quality:

N/A (Digital format, print quality dependent on user's printer capabilities).

⚙️ Engine Specifications

Type:

Electric Powertrain (Specific motor types, voltages, and capacities not detailed in this electrical diagram manual, but are implicitly covered by the electrical schematics).

Controller Type:

Sepex control systems (mentioned for X 20) are sophisticated electronic motor controllers whose wiring is detailed.

Motor Types:

Covers electrical schematics for AC and DC drive and lift motors used across the different model series.

Electrical Draw:

Diagrams will inform on the electrical draw of various components and motor systems under different load conditions, essential for battery and charger selection.

Power Source:

Battery Electric (Specific battery types and capacities are not detailed, but the electrical system's power distribution is covered).

🔧 Transmission

Type:

Electric Drive (Specific transmission details are part of the overall electrical control system, detailed within the diagrams).

Drive Modes:

Systems like DirSelect and RevSteering indicate potential variations in drive control logic that are electrically managed and depicted in the diagrams.

Electronic Controls:

Advanced electronic control systems for drive, lift, and steering are the core of what these diagrams illustrate.

Speed Control Logic:

Electrical schematics illustrate the sensor inputs and outputs that govern acceleration, deceleration, and speed limiting.

Braking Systems:

Electrical control and actuation for regenerative braking and park braking systems are detailed within the electrical schematics.

📐 Dimensions

Mast Types:

T-Mast, DTFV-Mast configurations are explicitly mentioned in the OP sections, implying variations in mast design affecting electrical routing.

Lifting Capacities:

Covered models indicate a range of lifting capacities from 1000 kg (e.g., AJN 1000, ATF 1000) up to 2500 kg (XML/SN 250). Electrical diagrams will reflect the power requirements for these capacities.

Chassis Configurations:

Different chassis configurations like Straddle legs (X-Ergo Straddle, ATF Man/Prop) have specific electrical routing which is likely detailed.

Operating Weight:

While not directly listed, the electrical system's power draw and battery capacity requirements are directly influenced by the forklift's operating weight and intended load capacity, which the diagrams indirectly support.

Operator Station Wiring:

Wiring for operator controls, displays, seat sensors, and comfort features (like Chair Heating) are covered.

Load Handling Electrics:

Electrical circuits related to fork positioning, side shift, and other load handling attachments are included where applicable.

🛡️ Safety Features

Electrical Safety:

Diagrams will include information on fuses, circuit breakers, and safety interlocks crucial for safe electrical operation of the forklift.

Cable Harness Management:

Diagrams implicitly detail cable routing and harnessing to prevent chafing and ensure electrical integrity in a vibrating industrial environment.

Electrical Standards:

Implied adherence to relevant industrial electrical safety standards for forklifts.

System Interlocks:

Diagrams will illustrate safety interlocks such as parking brake activation, seat presence sensors, and door interlocks if equipped.

Warning Indicators:

Wiring for dashboard indicator lights, error codes, and audible warnings for system malfunctions.

💡 Technology Features

Control Systems:

Details electrical control systems including power steering (e.g., Dir eps, Midi Steering, RevSteering), stabilizer control, and drive-by-wire systems where applicable.

Stability Systems:

Coverage of electrical systems for active and passive stabilizer controls (e.g., A-Ergo Stab, X-ergo Stabilizers) which enhance operational safety.

Steering Systems:

Detailed wiring for various steering configurations, including electronic power steering and potentially advanced steering modes like DirSelect or TwinSteer.

Ergonomic Controls Wiring:

Diagrams for 'Ergo' models will show specific wiring for advanced ergonomic control systems and features.

Operator Interface:

Wiring diagrams will show the electrical connections for operator controls, displays, and indicator lights.

Operator Feedback:

Wiring for horn, lights, battery status indicators, and fault warning lamps is detailed.

Diagnostic Interfaces:

Wiring diagrams would typically show the location and function of diagnostic ports (e.g., serial communication ports) used for advanced diagnostics and parameter setting.

🔧 Maintenance

Electrical Checks:

While specific intervals aren't listed, the diagrams are essential for executing periodic electrical system inspections, component testing, and preventative maintenance.

Component Testing:

Enables precise testing of electrical components (motors, solenoids, sensors, relays) by providing circuit access points and expected voltage/resistance readings.

Fluid Types:

Not directly covered, as this is an electrical diagram manual. However, understanding the electrical system is crucial for managing battery maintenance and charging systems.

Battery Voltage:

While specific battery types are not listed, the electrical diagrams will be designed for specific nominal battery voltages (e.g., 24V, 36V, 48V) common in electric forklifts, dictating component specifications.

Troubleshooting:

Provides the foundational information to diagnose common electrical issues such as faulty sensors, control module errors, motor control problems, and wiring harness failures.

Component Failure Diagnosis:

Facilitates diagnosis of common failure points like connector corrosion, damaged insulation, failing relays, and burnt components by tracing circuit paths.

Intermittent Faults:

Crucial for diagnosing intermittent electrical faults, which often stem from loose connections, damaged wires, or faulty sensors, all of which are mapped in the diagrams.

Preventative Maintenance:

Serves as a critical document for preventative maintenance schedules related to electrical system integrity, fuse checks, and connection inspections.

📚 Vehicle History

Manufacturer:

Atlet (now part of Toyota Material Handling)

Series Evolution:

The manual covers multiple series (X, X-Ergo, A, A-Ergo, T, OP) spanning various model years, indicated by drawing numbers with 'w' (week) designations (e.g., 1993w50, 2009w49), showing a progression of electrical system design and features.

Production Period:

The inclusion of drawing numbers with week and year designations (e.g., 1993w50, 2010w22) indicates coverage of models produced across a wide span of years, from the mid-1990s to potentially the early 2010s, and possibly updated versions later.