Audi 80 B3 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: 80 Chassis Code: B3 Generation Generation Designation: Third Generation (Typ 8A/8C) Production Years: 1986-1991 Codes Platform: Volkswagen Group B3 Platform 👋 Introduction Market...

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标签: 80 80 B3 Audi Car Cars

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Description

🏷️ Basic Information

Identification

Make:

Model:

Chassis Code:

Generation

Generation Designation:

Third Generation (Typ 8A/8C)

Production Years:

1986-1991

Codes

Platform:

Volkswagen Group B3 Platform

👋 Introduction

Market Position

Vehicle Segment:

Compact Executive/Small Family Car

Brand Perception:

Audi 80 B3 represented Audi's commitment to quality engineering, comfortable interiors, and refined driving dynamics within its class.

Competitive Analysis

Competitors:

BMW 3 Series (E30), Mercedes-Benz 190E (W201), Opel Vectra A, Ford Sierra, Volkswagen Passat B3.

Key Features

Design:

Aerodynamic styling, advanced galvanized steel unibody construction, high safety standards for its era.

Engineering:

Front-wheel drive bias with optional Quattro AWD, independent suspension, focus on driver comfort and stability.

Manual Usefulness

Diy Suitability:

Written for both DIY enthusiasts and experienced mechanics, offering clear, detailed instructions.

Cost Effectiveness:

Inexpensive way to maintain and repair the vehicle, saving on dealership service costs.

📋 Manual Details

Coverage Areas

Regions Covered:

Global (Factory specifications applicable worldwide)

Page Count

Estimated Page Count:

Refer to specific manual edition; typically 1000+ pages for comprehensive factory manuals.

Manual Type

Type:

Factory Service & Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, exhaust system, engine management (ECU).

Transmission:

Manual and Automatic transmission overhaul, diagnosis, and repair.

Drivetrain:

Front-wheel drive (FWD) and Quattro all-wheel drive (AWD) systems, driveshafts, CV joints, differentials.

Suspension:

Front and rear suspension components, steering system, shock absorbers, springs, bushings.

Brakes:

Front and rear brake systems (disc and drum), hydraulic system, ABS (if equipped).

Electrical:

Complete wiring diagrams, fuse box layouts, lighting, starter, alternator, battery, instrument cluster, comfort systems.

Body:

Body panels, doors, windows, locks, mirrors, bumpers, interior trim, climate control system.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant handling.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication.

Troubleshooting:

Diagnostic procedures for common faults, fault codes (OBD I), symptom-based troubleshooting guides.

Repair:

Step-by-step repair instructions for all major components and systems, including complete disassembly and reassembly.

Diagnostics:

Engine performance diagnostics, electrical system troubleshooting, emissions system analysis.

Technical Depth

Depth:

Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts.

Rebuild Procedures:

Detailed engine, transmission, and differential rebuild procedures with torque specifications and tolerances.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

📊 Manual Specifications

File Format

Format Details:

Searchable PDF, enabling quick access to specific information.

Print Quality

Print Quality:

High-resolution, clear illustrations and text suitable for printing.

Binding Type

Binding Type:

N/A (Digital download, printing and binding is user's responsibility).

Paper Type

Paper Type:

N/A (Digital download).

Completeness

Completeness Statement:

100% complete and intact, covering all factory service and repair information.

⚙️ Engine Specifications

Primary Engine

Engine Family:

VW EA827 (later developed into the EA831)

Common Engine Variants:

1.6L (73-75 hp), 1.8L (75-90 hp), 2.0L (113-115 hp), 2.3L 5-cylinder (130-133 hp), 2.2L Diesel (70 hp), 2.4L Diesel (70-82 hp).

Engine Layout:

Inline-4 and Inline-5 configurations

Fuel Delivery:

Carburetor (early models) and Bosch KE-Jetronic/Digifant fuel injection.

Performance

Top Speed:

Varies by engine; typically 170-210 km/h (105-130 mph).

Acceleration 0 100Kmh:

Varies by engine; typically 9-14 seconds.

Fuel System

Fuel Type:

Unleaded gasoline (RON 91/95/98) and Diesel.

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

3-speed or 4-speed Automatic Transmission (e.g., ZF 4HPxx series)

Features

AWD Option:

Optional Audi Quattro all-wheel drive system.

Specifications

Manual Fluid Type:

GL-4 Manual Gearbox Oil (e.g., SAE 75W-90, SAE 80W-90 - refer to manual for specific viscosity grades).

Automatic Fluid Type:

ATF (Automatic Transmission Fluid) - Dexron II or equivalent (refer to manual for specific type).

📐 Dimensions

Exterior

Body Styles:

4-door Sedan, 5-door Avant (Wagon)

Length:

Approx. 4300-4450 mm (169.3-175.2 in) depending on body style.

Width:

Approx. 1690-1700 mm (66.5-66.9 in).

Height:

Approx. 1380-1420 mm (54.3-55.9 in) for sedan.

Weights

Curb Weight:

Approx. 1100-1350 kg (2425-2976 lbs) depending on configuration.

🛡️ Safety Features

Ratings

Era Safety Standards:

Designed to meet European safety standards of the late 1980s, including reinforced safety cage and crumple zones.

Active Features

Braking System:

Front ventilated discs, rear discs or drums. Optional ABS (Anti-lock Braking System) on higher trims/later models.

Steering:

Power-assisted rack and pinion steering.

Passive Features

Airbags:

Driver airbag became available as an option in later years of the B3 generation.

Seatbelts:

Three-point inertia-reel seatbelts at front and rear.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radios with cassette players, typically with 2-4 speakers. Upgrade options often involved DIN-sized head units.

Climate Control:

Manual HVAC controls. Automatic climate control was a rare option on higher trims.

Driver Assistance

Anti-lock Braking System (ABS) was optional and became more prevalent in later production years.

Cruise Control:

Optional cruise control system available on certain models.

Connectivity

Connectivity Features:

Limited by era; typically only basic radio and speaker connectivity. Some models offered optional central locking and power windows.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000 km or 12 months (refer to manual for specific engine and oil type).

Timing Belt Replacement:

Crucial service item, typically every 60,000-80,000 km or 4-5 years for most petrol engines. Critical to follow manual.

Spark Plug Replacement:

Varies by plug type; typically 30,000 km for standard plugs, 60,000 km for platinum plugs.

Fluid Specifications

Engine Oil Capacity:

Approx. 4.0-5.0 liters (depending on engine).

Engine Oil Type:

API SG/SH or ACEA A2/A3; Viscosity: 10W-40, 15W-40, 5W-40 (depending on climate and engine; consult manual).

Coolant Type:

G11 (Blue/Green ethylene glycol based) or equivalent, mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Common Wear Items:

Suspension bushings (control arm, sway bar), wheel bearings, CV joints, fuel pumps, electrical connectors (corrosion), door seals, ABS sensors.

Engine Specific:

Timing belt failure (non-interference engines are forgiving, interference engines cause significant damage), fuel distributor issues (KE-Jetronic), coolant leaks from thermostat housing and heater core.

Electrical Gremlins:

Faulty grounds, corroded wiring harnesses, particularly in the engine bay and under the dashboard, can lead to intermittent issues.

📚 Vehicle History

Brand Heritage

Audi Legacy:

Built on Audi's reputation for 'Vorsprung durch Technik' (Progress through Technology), continuing the legacy of sophisticated front-wheel-drive vehicles.

Model Evolution

Predecessor:

Audi 80 B2 (Typ 81/85).

Successor:

Audi 80/90 B4 (Typ 8A/8C).

Key Innovations B3:

Introduction of the Procon-Ten safety system (precursor to airbags) in some markets/models, improved aerodynamics, and galvanization of the body shell.

Production

Manufacturing Locations:

Germany (Ingolstadt, Neckarsulm), and other VW Group plants.

Production Volume:

Significant global production numbers contributing to Audi's growth in the late 1980s.

🏆 Awards & Recognition

Recognitions

Design Awards:

While specific design awards for the B3 are not prominently documented, its clean, aerodynamic styling was well-received and influential for Audi's brand image.

Ratings

Reliability Perception:

Generally considered a reliable car when properly maintained, with a robust drivetrain and chassis. However, like all cars of this era, age-related component failures are common.

Certifications

Quality Standards:

Manufactured to stringent Volkswagen Group quality standards, including extensive use of galvanized steel for corrosion resistance.