🏷️ Basic Information

Make:

Audi

Model:

80

Year:

1989

Generation Name:

B3 (Type 89)

Generation Start Year:

1986

Generation End Year:

1991

Vin Decoder Start Digit:

9

Vin Decoder Factory Code:

Likely involves model and engine codes

👋 Introduction

Target Audience:

Audi 80 owners, independent repair shops, DIY mechanics

Value Proposition:

Provides professional-level service and repair information for DIY use, enabling cost-effective maintenance and repairs.

Comparison:

Directly comparable to OEM factory service manuals in terms of content and depth, but delivered in a convenient digital format.

Delivery Method:

Instant PDF download, no additional software required.

Content Comprehensiveness:

Covers all aspects of service, repair, and maintenance across all major vehicle systems.

Style:

Dealer-level factory manual style, implying detailed diagrams, procedures, and specifications.

📋 Manual Details

Primary Coverage:

Workshop Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics, Component Replacement, Body Repair

Estimated Page Count:

Extensive, typical of factory manuals (hundreds of pages, specific count not provided in product info)

Type:

Workshop Service and Repair Manual

Language:

English (implied by product description)

Format:

PDF

📖 Manual Coverage

Engine:

Engine system, fuel charging and controls, accessory drive, starting system, engine ignition, engine emission control, intake air distribution, emissions, electronic engine controls

Transmission:

Manual transmission, clutch controls

Driveline:

Driveline system, driveshaft, bearings

Suspension Steering:

Suspension, wheels and tyres, steering system

Brakes:

Brake system, Anti-Lock Control

Fuel Exhaust:

Fuel system, exhaust system

Climate Control:

Climate control system, air distribution, control components

Electrical Lighting:

Instrument and warning systems, battery and charging system, information and entertainment systems, lighting, electrical distribution, electronic feature group

Bodywork:

Body system, body panels, interior trim, mirrors, seating, glass, frames and mechanisms, instrument panel and console, wipers and washers, roof, bumpers, safety belt system

Body Repairs:

Body repairs, metal repairs, subframe and mounting system

General Maintenance:

Scheduled maintenance, fluid checks and changes, filter replacements

Engine Repair:

Engine overhaul, component replacement (e.g., pistons, valves, seals), timing belt/chain service

Transmission Service:

Clutch replacement, gearbox inspection and repair

Brake Overhaul:

Brake pad/disc replacement, caliper service, ABS system diagnostics and repair

Suspension Wheel Alignment:

Shock absorber replacement, bushing service, wheel bearing replacement, steering component repair, wheel alignment specifications

Electrical Diagnostics:

Wiring diagrams, component testing, troubleshooting electrical faults, lighting system repair

Fuel System Service:

Fuel pump replacement, fuel injector cleaning/replacement, fuel filter service

Cooling System Repair:

Radiator service, thermostat replacement, water pump replacement

Exhaust System Repair:

Muffler, catalytic converter, and pipe replacement

Body Panel Replacement:

Door, fender, hood, and trunk lid repair and replacement

Interior Trim Repair:

Dashboard, door panel, and seat removal/installation

Jack Lift Points:

Proper jacking and lifting procedures and designated points

Depth:

Dealer-level factory manual specifications, covering everything from basic maintenance to full rebuilds and diagnostics.

Diagnostic Focus:

Comprehensive troubleshooting guides, diagnostic procedures, and likely includes fault code explanations for electronic systems.

Repair Detail:

Step-by-step repair instructions with torque specifications, special tool requirements, and component removal/installation procedures.

📊 Manual Specifications

Format:

PDF

Compatibility:

PC, Mac, Smartphone, Tablet

Searchability:

Likely searchable text within the PDF (standard for factory manuals)

Quality:

High quality, designed to be printable and clear.

Type:

N/A (Digital Download)

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Family:

EA827 (VW Group's renowned inline-four engine family)

Common Engine Codes:

e.g., PM (1.8L), JN (1.6L), NG (2.0L), RT (2.0L 16V), KV (2.2L 5-cylinder for Quattro)

Displacements Offered:

Typically 1.6L, 1.8L, 2.0L inline-four; also 2.2L and 2.3L inline-five for Quattro variants.

Valvetrain:

SOHC (Single Overhead Camshaft) for most 4-cylinder engines; DOHC (Double Overhead Camshaft) for 16V variants.

Horsepower Range:

Approximately 70 hp to 130 hp, depending on engine variant (e.g., 1.6L, 1.8L, 2.0L).

Torque Range:

Varies by engine, but typically in the 100-170 Nm range.

Fuel Delivery:

Fuel Injection (Bosch KE-Jetronic, Motronic systems common)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Type:

5-speed Manual Transmission (likely standard on many models)

Type:

3-speed or 4-speed Automatic Transmission (likely optional)

Drivetrain:

Front-Wheel Drive (FWD) standard; Quattro All-Wheel Drive (AWD) available on some variants.

📐 Dimensions

Body Styles:

4-door Sedan (Saloon), 2-door Coupe, 5-door Avant (Wagon)

Wheelbase Mm:

Approx. 2610 mm (for Sedan/Saloon)

Length Mm:

Approx. 4340 mm (for Sedan/Saloon)

Width Mm:

Approx. 1695 mm

Height Mm:

Approx. 1390 mm (for Sedan/Saloon)

Curb Weight Kg:

Approx. 1100-1300 kg, depending on configuration

🛡️ Safety Features

Era Specific Ratings:

Safety standards of the late 1980s; ABS was an available feature.

ABS:

Available as an option on some models.

Seatbelts:

Standard front seatbelts; rear seatbelts often standard or optional.

Body Structure:

Procon Ten safety system (pre-tensioning seatbelts) became available on later B3 models.

💡 Technology Features

Audio System:

Factory radio cassette players, often with optional amplifiers and speaker upgrades. Upgrading to modern head units is common.

ABS:

Anti-lock Braking System was an advanced feature for its time, available as an option.

Connectivity Features:

Limited by era; primarily focused on basic vehicle functions. No Bluetooth or advanced digital connectivity.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000-15,000 km or 1 year, whichever comes first (refer to specific engine and oil type).

Timing Belt Replacement:

Critical service. Usually around 90,000-120,000 km or 5-7 years, depending on engine. Non-compliance can lead to catastrophic engine failure.

Spark Plug Replacement:

Varies by plug type (copper, platinum, iridium), typically 20,000-80,000 km.

Engine Oil Viscosity:

Commonly 10W-40, 15W-40, or 5W-40 synthetic, depending on climate and engine. Manual will specify exact grades.

Coolant:

G11 (Blue) or G12 (Pink/Red) ethylene glycol-based antifreeze mixed with distilled water.

Brake Fluid:

DOT 3 or DOT 4 (check manual for specific recommendation).

Transmission Fluid:

Manual: Gear oil GL-4 or GL-5 (specific weight and spec to be confirmed in manual). Automatic: ATF Dexron II/III.

Rust Locations:

Wheel arches, sills, door bottoms, rear valence, strut towers, although the galvanized body mitigates this significantly compared to pre-B3 models.

Electrical Gremlins:

Older wiring can degrade; common issues include faulty door lock actuators, window regulators, and sender unit failures.

Fuel System Issues:

Fuel distributor diaphragm leaks (K-Jetronic), clogged injectors, or fuel pressure regulator issues.

Suspension Wear:

Worn control arm bushings, ball joints, and tie rod ends are common with age and mileage.

Exhaust Manifold Cracks:

Cast iron exhaust manifolds can develop cracks, leading to exhaust leaks and ticking noises.

📚 Vehicle History

Audi Philosophy:

Audi's reputation for engineering, build quality, and technological advancement.

B3 Introduction:

The B3 generation Audi 80 was introduced in 1986, replacing the B2 (Type 81) platform. It featured a significant redesign with a more aerodynamic shape and a galvanized unibody for improved corrosion resistance.

B3 Key Innovations:

Aerodynamic styling, galvanized body, Procon Ten safety system (optional), advanced Quattro AWD system.

Production Period:

1986-1991 (for B3 generation).

Manufacturing Locations:

Primary manufacturing in Ingolstadt, Germany, and other VW Group facilities.

🏆 Awards & Recognition

Design Awards:

The B3 generation was praised for its clean, aerodynamic design, a departure from some of its more angular predecessors.

Reliability Perception:

Generally considered a well-built and reliable car if properly maintained, leveraging VW's robust engineering.