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Audi 90 1988-1992 Service Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: 90 Model Years Covered: 1988-1992 Generation: Type 89/8B Chassis Codes: Type 89 (sedan), Type 8B (coupe) 👋 Introduction Market Position Market Position: The...
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厂商:
斯库: 470994
Audi 90 1988-1992 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Audi
Model:
90
Model Years Covered:
1988-1992
Generation:
Type 89/8B
Chassis Codes:
Type 89 (sedan), Type 8B (coupe)
👋 Introduction
Market Position
Market Position:
The Audi 90 (Type 89/8B) was positioned as Audi's premium compact executive sedan and coupe, competing with other European and Japanese luxury marques in its segment during the late 1980s and early 1990s.
Competitive Analysis
Key Competitors:
BMW 3 Series (E30/E36), Mercedes-Benz 190E (W201), Volvo 240/740, Acura Legend, Infiniti M30.
Key Features
Distinctive Features:
Renowned for its distinctive inline 5-cylinder engine offering a unique sound and strong mid-range torque, Quattro all-wheel drive (optional), upscale interior, and solid build quality.
Manual Value Proposition
Value For Buyers:
Provides essential, detailed information for maintenance, troubleshooting, and repair, enabling owners to maintain their classic Audi 90 effectively and cost-efficiently.
📋 Manual Details
Coverage Areas
Engine Types Covered:
2.3L 5-cylinder (NG, NF, AAR engines)
Transmission Types Covered:
5-speed manual, 4-speed automatic (013, 016 manual; 097, 098 automatic)
Drivetrain Types Covered:
Front-wheel drive (FWD), Quattro all-wheel drive (AWD)
Page Count
Estimated Page Count:
Varies by specific manual edition; typically 1000+ pages for comprehensive factory service manuals.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for extraction)
Compatibility
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Management:
Engine mechanical (including disassembly/assembly), ignition system, fuel system, emissions control, engine control unit (ECU) diagnostics and testing.
Drivetrain:
Clutch, transmission (manual and automatic), differential, drive shafts, Quattro system components.
Suspension And Steering:
Front and rear suspension, steering rack, power steering system, wheel alignment specifications.
Brakes:
Front and rear brake systems (disc brakes), parking brake, anti-lock braking system (ABS) components and diagnostics (if equipped).
Electrical System:
Battery, charging system, starting system, lighting, wipers, horns, power windows, central locking, instrument cluster, wiring diagrams.
Body And Chassis:
Body panels, doors, interior trim, glass, heating, ventilation, and air conditioning (HVAC) system, structural components.
Procedures Included
Maintenance Procedures:
Scheduled maintenance (oil changes, filter replacements, tune-ups), fluid level checks, lubrication, belt inspections/replacement.
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, component testing procedures, wiring diagram usage.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair across all major vehicle systems.
Overhaul Procedures:
Complete engine, transmission, and differential overhaul procedures.
Special Tools:
Identification and usage of specialized Audi tools required for specific repairs.
Technical Depth
Technical Depth:
Comprehensive, from basic maintenance and troubleshooting to complete engine and transmission rebuilds. Suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Print Quality:
Full Printable (high-resolution diagrams and text)
Zoom Functionality:
Yes (allows for detailed examination of diagrams and text)
Binding Type
Binding Type:
Digital (PDF, no physical binding)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
2.3L (2309cc) Inline 5-cylinder, SOHC 10v (90 hp) or DOHC 20v (130 hp in 20v engines, though less common in 90 model, more in 100/200/V8 variants); common codes: NG (10v), NF (10v), AAR (10v).
Performance
Horsepower Range:
Approximately 130-136 hp for the 10v engines.
Torque Range:
Approximately 140-145 lb-ft for the 10v engines.
Fuel System
Fuel Injection System:
Bosch KE-Jetronic (CIS-E) or Motronic electronic fuel injection.
Cooling System
Coolant Type:
G11 specification coolant (typically blue or green ethylene glycol-based).
Ignition System
Ignition System Type:
Distributorless ignition system (DIS) or distributor with electronic ignition control.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission (013 for FWD, 016 for Quattro)
Optional
Optional Transmission:
4-speed automatic transmission (097, 098)
Features
Quattro System:
Viscous coupling center differential and rear Torsen differential (on some later models) for the Quattro AWD system.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 synthetic gear oil is commonly recommended. Refer to manual for exact specification (e.g., G 052 171 A1).
Automatic Transmission Fluid:
G 052 162 A1 (or equivalent ATF Dexron III/Mercon specification). Capacity approx. 3.5 liters.
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 2-door Coupe
Weights
Curb Weight:
Approx. 2800-3200 lbs (1270-1450 kg) depending on drivetrain and body style.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Data from this era is limited by modern standards. Primarily relied on passive safety features like seatbelts and crumple zones.
Active Features
Active Safety Features:
Optional Anti-lock Braking System (ABS).
Passive Features
Passive Safety Features:
Three-point seatbelts (front and rear), padded interior, reinforced body structure.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog AM/FM/Cassette stereo system, often with optional CD player. Manual climate control (heater, ventilation, optional A/C).
Driver Assistance
Driver Assistance Features:
Optional ABS, power steering, cruise control (on some models).
Connectivity
Connectivity Options:
No modern connectivity features (Bluetooth, USB, etc.); aftermarket head units are common for upgrades.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Consult manual for precise recommendations.
Timing Belt Replacement:
Every 40,000-60,000 miles (64,000-96,000 km) for the 5-cylinder engine. Crucial maintenance item due to potential for severe engine damage if it breaks.
Spark Plug Replacement:
Typically every 30,000 miles (48,000 km), depending on plug type (standard or platinum).
Fluid Specifications
Engine Oil Specification:
API SG or SH, SAE 5W-40 or 10W-40 synthetic or semi-synthetic oil is recommended. Oil capacity: approx. 4.5 liters (4.75 US quarts).
Coolant Capacity:
Approx. 7.0 liters (7.4 US quarts).
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Fuel distributor diaphragm (CIS-E), coolant hoses, vacuum lines, ignition components (rotor, cap, wires), CV joints, wheel bearings, and suspension bushings.
Electrical Issues:
Corrosion in electrical connectors, failure of headlight relays, issues with door lock actuators and window regulators.
Engine Issues:
Oil leaks from valve cover gasket and crank seals, idle control valve issues, exhaust manifold cracks on some early 5-cylinder engines.
📚 Vehicle History
Brand Heritage
Audi Brand Positioning:
Audi established itself as a premium German manufacturer known for its engineering, quattro all-wheel drive technology, and understated luxury.
Model Evolution
Audi 90 Lineage:
The Audi 90 (Type 89/8B) was an evolution of the Audi 80/90 (Type 81/85), introducing a more aerodynamic design, improved interior, and the highly regarded 5-cylinder engine.
Production
Production Period:
1984-1991 (for the Type 89/8B generation, with the 90 designation specifically for the higher-spec models).
Manufacturing Locations
Manufacturing Locations:
Primarily manufactured in Ingolstadt, Germany.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 1988-1992 Audi 90 are not as prominently documented as modern vehicles, the generation was recognized for its engineering, design, and the introduction of advanced technologies like quattro AWD.
Ratings
Consumer Reports Ratings:
Contemporary reviews often praised its ride quality, performance (especially Quattro models), and interior refinement, though some noted maintenance costs and potential reliability concerns compared to Japanese rivals.
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