Systems Covered:
General Information, Accessories & Equipment, Audio/Visual/Telematics, Brakes, Driveline Axle, Electrical Systems, Lighting, Restraint Systems, Steering, Suspension, Body & Frame (Interior & Exterior), Mechanical Engine, Transmission, Tires & Wheels, HVAC, Wiring Diagrams
Engine Mechanical:
Engine identification, cylinder head removal/installation, valve timing, piston and connecting rod replacement, crankshaft service, lubrication system, cooling system, fuel injection systems, emission control systems.
Transmission Manual:
Clutch operation, removal/installation, gearbox internal repairs, shift linkage adjustments, and fluid specifications.
Transmission Automatic Cvt:
Multitronic CVT system maintenance, fluid changes, belt replacement, control module diagnostics, and unit overhauls.
Brakes System:
Brake system diagnostics, pad and disc replacement, caliper service, brake line replacement, ABS modulator testing, and bleeding procedures.
Suspension Steering:
Front and rear suspension component inspection and replacement (shock absorbers, springs, control arms, bushings), steering rack service, power steering system diagnostics, and wheel alignment specifications.
Electrical Lighting:
Detailed wiring diagrams for all circuits, fuse box locations and descriptions, lighting system troubleshooting, headlamp adjustment, instrument cluster diagnostics, and control module testing.
Body Frame Interior Exterior:
Body panel removal and installation, door and window mechanisms, seat adjustments, interior trim panel replacement, sunroof operation, and exterior trim fitting.
HVAC System:
Air conditioning system operation, refrigerant handling, component replacement (compressor, condenser, evaporator), heater core service, and climate control unit diagnostics.
Restraints System:
Airbag system diagnostics, deployment analysis, seatbelt mechanism inspection and replacement, and SRS control module troubleshooting.
Procedures Included:
Maintenance, Troubleshooting, Repair, Diagnostics, Component Replacement, Reassembly, Electrical Schematics
Procedures Engine Overhaul:
Step-by-step instructions for complete engine disassembly, inspection, component replacement (pistons, rings, bearings, valves), cylinder head reconditioning, and engine reassembly with torque specifications.
Procedures Transmission Repair:
Detailed guidance on diagnosing transmission issues, performing component-level repairs on manual gearboxes, and specific service procedures for the Multitronic CVT.
Procedures Electrical Troubleshooting:
Systematic troubleshooting guides using wiring diagrams to diagnose and repair electrical faults, including procedures for testing sensors, actuators, ECUs, and wiring harnesses.
Procedures Diagnostics:
Information on using diagnostic tools (e.g., VAG-COM/VCDS) for reading fault codes, accessing live data, and performing output tests on various vehicle systems.
Procedures Bodywork:
Repair of aluminum body panels, door alignment, bumper repair and replacement, headlight and taillight adjustment and replacement.
Technical Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including advanced diagnostic procedures and electrical system troubleshooting.
Technical Depth Diagnostics:
Includes diagnostic trouble codes (DTCs), fault symptom analysis, and recommended repair strategies for common and uncommon issues.
Technical Depth Rebuilds:
Provides comprehensive information for complete rebuilds of major mechanical components like the engine and transmission.
Technical Depth Specifications:
Contains critical technical data such as torque specifications for all fasteners, bearing clearances, piston ring gaps, and dimensional tolerances.
File Format Compatibility:
Compatible with all Windows and Mac operating systems.
File Format Requirements:
Requires Adobe PDF Reader and/or WinRAR for full functionality.
File Format Searchability:
Fully searchable PDF format allows for quick access to specific information.
Print Quality:
High-resolution, suitable for professional printing. All pages are printable.
Binding Type:
Digital (PDF), user-printable for desired binding.
Paper Type:
Digital (PDF), not applicable.
Manual Completeness:
This is the 'most COMPLETED and OFFICIAL, full factory service repair manual,' indicating it covers all aspects of the vehicle's service and repair.
Service Intervals Oil Change:
Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first. (The manual will provide precise intervals for each engine and driving condition).
Fluid Spec Engine Oil:
Typically SAE 5W-40 or 0W-30 synthetic oil, meeting VW 502.00/505.00 specifications for petrol engines and VW 505.01 for TDI engines. (The manual will list exact specifications and capacities for all engines).
Fluid Spec Coolant:
G12 or G12+ antifreeze/coolant, mixed 50/50 with distilled water.
Fluid Spec Brake Fluid:
DOT 4 brake fluid.
Fluid Spec Transmission Manual:
G 052 172 A2 (for 5-speed manual transmission), with capacity of approximately 2.0 liters.
Fluid Spec Transmission Cvt:
G 052 180 A1 (for Multitronic CVT), capacity typically around 5.5 liters.
Fluid Spec Power Steering:
G 002 000 or CHF 11 S.
Fluid Spec Gear Oil Differential:
Refer to specific manual sections for differential fluid types and capacities.
Known Issues:
Potential for minor electrical gremlins, issues with the automatic climate control system, wear on suspension components, and occasional clutch wear on high-mileage manual transmissions. The manual offers diagnostic procedures for these.