Vehicle Years:
1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
Estimated Page Count:
Extensive (typical for factory-level documentation, specific count not provided but implied by comprehensive coverage)
Type:
Service Repair Manual / Workshop Manual
Engine Mechanical:
Yes (including disassembly, assembly, overhaul, tuning)
Engine Management:
Yes (including fuel injection, ignition, emissions control, sensors, actuators)
Transmission Manual:
Yes (repair, overhaul, clutch service)
Transmission Automatic:
Yes (repair, overhaul, fluid service, control systems)
Drivetrain:
Yes (front-wheel drive, quattro all-wheel drive systems, CV joints, driveshafts, differentials)
Suspension:
Yes (front and rear suspension components, struts, shocks, control arms, bushings, alignment specifications)
Steering:
Yes (power steering system, steering rack, tie rods, steering column)
Brakes:
Yes (disc brakes, ABS system, brake fluid specifications, hydraulic components, rotor and pad replacement)
Electrical System:
Yes (battery, charging system, starting system, lighting, instrumentation, wiring diagrams)
Body And Chassis:
Yes (body panels, doors, glass, interior trim, chassis components)
HVAC:
Yes (heating, ventilation, air conditioning system service and repair)
Body Electrical:
Yes (power windows, central locking, mirrors, wipers, convenience features)
Routine Maintenance:
Yes (oil changes, filter replacements, fluid checks, spark plugs, belts)
Troubleshooting:
Yes (diagnostic procedures, fault code interpretation, symptom-based troubleshooting)
Component Repair:
Yes (step-by-step instructions for repair and replacement of all major components)
Disassembly Assembly:
Yes (detailed procedures for taking apart and putting back together vehicle systems and components)
Cleaning Reinstallation:
Yes (guidance on cleaning parts before reassembly and proper reinstallation techniques)
Depth:
Comprehensive (covers basic maintenance to complex component overhauls and diagnostics, suitable for professional technicians and advanced DIYers)
Engine Variants:
Multiple variants expected, including 1.6L, 1.8L (16v and 20v), 2.4L, 2.6L, 2.8L V6, and 1.9L TDI diesel engines.
Horsepower Range:
Approximately 100 hp (1.6L) to 190 hp (2.8L V6 quattro) and up to 115 hp for TDI variants.
Torque Range:
Varies significantly by engine. Example: 1.8T (AEB) ~210 Nm (155 lb-ft).
Fuel Delivery:
Electronic Fuel Injection (EFI), potentially with turbocharging for some variants (e.g., 1.8T).
Example Codes:
1.8T (AEB, APU, ARK, AWT), 2.8 V6 (ACK, AML, APB, ATX, BBG), 1.9 TDI (AHH, AFN, AVG)
Standard Transmission:
5-speed manual transmission (e.g., GGB, FNR)
Optional Transmission:
Tiptronic automatic transmission (e.g., 4-speed automatic - FDW, FXX, FZW; 5-speed automatic - EFA, EGH)
Drivetrain Options:
Front-Wheel Drive (FWD) and quattro All-Wheel Drive (AWD)
NHTSA Front Impact:
Good (for comparable models in that era, specific B5 ratings may vary or be less detailed than modern standards).
ABS:
Standard on most models, advanced ABS system with EBD.
Traction Control:
ASR (Anti-Slip Regulation) available on some models, particularly with quattro.
Airbags:
Front airbags standard; optional side airbags available.
Body Structure:
Advanced safety cage design with crumple zones.
Oil Change Interval:
Typically 7,500-10,000 miles (12,000-16,000 km) or 1 year, depending on driving conditions and oil type used (check manual for specific details).
Timing Belt Replacement:
For non-TDI engines with timing belts (e.g., 1.8, 2.8 V6), typically every 60,000-90,000 miles (96,000-145,000 km). TDI engines use a timing chain or belt with potentially different intervals.
Engine Oil Type:
API SJ or higher, ACEA A3-98 or A3-02 compliant synthetic oil. Viscosity typically 0W-30, 5W-40, or 5W-30 depending on climate and specific engine (refer to manual for exact specs).
Coolant Type:
G12 (Pink/Red) or G12+ ethylene glycol coolant. Dilution ratio typically 50/50 with distilled water.
Brake Fluid Type:
DOT 4 brake fluid.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, depending on transmission case material (specific API rating and viscosity required).
Transmission Fluid Automatic:
G 052 162 A1 (VW LT 71141) or equivalent for 5-speed Tiptronic; earlier models may use different specs. Always verify with the manual.
Common Engine Issues:
Coil pack failures (especially on 1.8T), oil leaks from valve cover gaskets and oil pan seals, PCV system issues leading to oil consumption, timing belt tensioner failure (preventative replacement recommended).
Common Suspension Issues:
Worn control arm bushings (especially front lower control arms), failing strut mounts, worn tie rod ends.
Common Electrical Issues:
Heater control valve failures (causing HVAC issues), ABS sensor failures, instrument cluster pixel degradation (on some models), door lock actuator failures.
Common Transmission Issues:
Automatic transmission torque converter issues, manual transmission synchro wear (especially 2nd gear).
Audi Reputation:
Known for engineering quality, quattro all-wheel drive, and premium interiors.
B5 Introduction:
The B5 generation replaced the Audi 80/90, marking a significant styling and engineering advancement for Audi's compact executive sedan.
B5 Facelift:
Received a significant facelift for the 2000 model year, with updated styling (e.g., clear headlights, revised grille and bumpers) and minor interior enhancements.
Production Period:
1994-2001 (Europe), 1995-2001 (North America)
Manufacturing Plants:
Mainly Ingolstadt, Germany.
