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AUDI AVANT RS2 Service Repair Manual 1994-1995
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Basic Information Identification Make: Audi Model: RS2 Avant Generation: B4 (Type 89) Production Years Covered: 1994-1995 Introduction Market Position Vehicle Class: High-Performance Compact Executive Wagon Segment: Ultra-Performance Station Wagon Competitive...
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| Basic Information | |
| Identification | |
| Make: | Audi |
| Model: | RS2 Avant |
| Generation: | B4 (Type 89) |
| Production Years Covered: | 1994-1995 |
| Introduction | |
| Market Position | |
| Vehicle Class: | High-Performance Compact Executive Wagon |
| Segment: | Ultra-Performance Station Wagon |
| Competitive Analysis | |
| Competitors Era: | Ford Sierra RS Cosworth Wagon (limited production), Porsche 911 Turbo (distinct category but similar performance goals) |
| Key Features | |
| Distinctiveness: | Collaboration with Porsche, homologation special for racing, potent drivetrain, practical wagon body. |
| Manual Value Proposition | |
| Benefit 1: | Empowers DIY repairs, reducing labor costs significantly. |
| Benefit 2: | Provides access to factory-level diagnostic and repair procedures. |
| Benefit 3: | Ensures correct and efficient maintenance for optimal vehicle longevity and performance. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Service, Repair, Maintenance |
| Scope: | Complete Vehicle |
| Page Count | |
| Estimated Pages: | High (Detailed, often 1000+ pages for comprehensive manuals) |
| Manual Type | |
| Type: | Factory Service Manual / Workshop Manual |
| Language | |
| Language: | English (Likely, given context; original was German) |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Powertrain: | Engine, Fuel System, Cooling System, Lubrication System, Exhaust System, Transmission |
| Drivetrain: | All-Wheel Drive (Quattro) System, Drive Shafts, Axles, Differentials |
| Chassis: | Suspension (Front & Rear), Steering System, Brakes (ABS), Wheels & Tires |
| Electrical: | Engine Control Unit (ECU), Ignition System, Lighting, Instrumentation, Power Accessories, Audio System, Security System |
| Body: | Body Panels, Doors, Windows, Glass, Interior Trim, Seats, Exterior Trim |
| Procedures Included | |
| Maintenance: | Scheduled Service, Oil Changes, Filter Replacements, Fluid Checks, Belt Inspection/Replacement |
| Diagnostics: | Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing |
| Repair: | Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Repair, Body Panel Repair |
| Disassembly Assembly: | Step-by-step instructions with exploded views for all major components |
| Specifications: | Torque values, clearances, fluid capacities, electrical diagrams |
| Technical Depth | |
| Depth: | Comprehensive, covering all aspects from basic maintenance to complete engine/transmission rebuilds and complex diagnostics. |
| Manual Specifications | |
| File Format | |
| Quality: | High-Resolution PDF, PC & MAC Compatible |
| Searchability: | Likely searchable text (depending on PDF creation) |
| Print Quality | |
| Printability: | Printable pages for workshop use |
| Binding Type | |
| Binding: | Not Applicable (Digital Download) |
| Paper Type | |
| Paper Type: | Not Applicable (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Code: | ADU |
| Configuration: | Inline 5-Cylinder |
| Displacement: | 2.2 Liters (2226 cc) |
| Aspiration: | Turbocharged and Intercooled |
| Bore X Stroke: | 81.0 mm x 86.4 mm |
| Compression Ratio: | 8.5:1 |
| Horsepower: | 310 PS (306 hp) @ 6500 rpm |
| Torque: | 410 Nm (302 lb-ft) @ 3000 rpm |
| Fuel System | |
| Fuel Delivery: | Bosch Motronic M2.3 Engine Management System with Multi-Point Fuel Injection |
| Fuel Type: | Unleaded Gasoline (RON 98 recommended) |
| Cooling System | |
| Coolant Type: | G12/G12+ Antifreeze (Audi/VW Specification) |
| Lubrication System | |
| Oil Capacity: | Approximately 5.0 Liters (5.3 US Quarts) |
| Oil Type: | API SG/SH, ACEA A2/A3, SAE 5W-40 or 0W-40 Synthetic Recommended |
| Engine Management | |
| Ignition System: | Distributorless Ignition System (DIS) |
| Transmission | |
| Standard | |
| Transmission Type: | 6-Speed Manual |
| Transmission Model: | Porsche Type 01E |
| Gear Ratios: | Refer to manual for specific ratios; designed for high performance. |
| Optional | |
| Transmission Type: | Not Available |
| Features | |
| Drive System: | Permanent All-Wheel Drive (Quattro) |
| Differential: | Torsen center differential, rear limited-slip differential (LSD) |
| Fluid Specs | |
| Transmission Oil Type: | API GL-4/GL-5 Synthetic Gear Oil (SAE 75W-90 or 75W-140) |
| Transmission Oil Capacity: | Approximately 2.5 Liters (2.6 US Quarts) |
| Dimensions | |
| Exterior | |
| Body Style: | 5-Door Station Wagon (Avant) |
| Length: | 4400 mm (173.2 inches) |
| Width: | 1700 mm (66.9 inches) |
| Height: | 1415 mm (55.7 inches) |
| Wheelbase: | 2610 mm (102.8 inches) |
| Weights | |
| Curb Weight: | Approximately 1590 kg (3505 lbs) |
| Cargo | |
| Cargo Volume: | Standard for B4 Avant, expandable with rear seats folded (refer to manual for exact figures). |
| Safety Features | |
| Ratings | |
| Crash Test Data: | N/A (ERA of limited standardized testing, but built to robust Audi standards of the time) |
| Active Features | |
| ABS: | Bosch ABS System |
| Braking System: | Performance Brakes (Front: 304mm Ventilated Discs, Rear: 269mm Solid Discs) - Potentially Porsche spec |
| Passive Features | |
| Airbags: | Driver Airbag (Standard) |
| Seatbelts: | Three-point Inertia-Reel Seatbelts |
| Construction | |
| Chassis Construction: | Unitary Body with Integrated Safety Cage |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory Audi Gamma or Concert stereo system (optional upgrade available). |
| Speakers: | Multiple speaker setup, often with amplifier (specifics vary by trim/options). |
| Driver Assistance | |
| Cruise Control: | Standard |
| Traction Control: | Not explicitly named as ESP/TCS, but the potent Quattro system and ABS provide significant stability. |
| Connectivity | |
| Original Features: | Limited by era; no factory Bluetooth or navigation systems. Aftermarket upgrades common. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 10,000 - 15,000 km (6,000 - 9,000 miles) or annually, whichever comes first. Synthetic oil recommended. |
| Timing Belt Replacement: | Every 60,000 - 90,000 km (37,000 - 56,000 miles) or 5 years. Critical for this engine. |
| Spark Plug Replacement: | Refer to manual, typically 30,000 - 60,000 km depending on plug type. |
| Fluid Specifications | |
| Brake Fluid Type: | DOT 4 |
| Power Steering Fluid Type: | G 002 000 (Pentosin CHF 11 S) or equivalent |
| Known Issues | |
| Engine Components: | Turbocharger wear, coil pack failure, potential for head gasket issues if overheated. |
| Electrical: | Wiring harness degradation, sensor failures (MAF, O2, Crank/Cam sensors), ABS sensor faults. |
| Suspension Chassis: | Worn suspension bushings, strut mount failure, driveshaft U-joint wear. |
| Body Exterior: | Rust in common Audi areas (wheel arches, sills), seal degradation. |
| Preventative Maintenance | |
| Cooling System: | Regular coolant flushes and thermostat replacement are vital due to potential for overheating. |
| Vehicle History | |
| Brand Heritage | |
| Audi Performance Division: | Audi Sport GmbH (formerly quattro GmbH) |
| Model Evolution | |
| Origin: | Homologation special based on Audi 80 Avant (B4 chassis). |
| Collaboration: | Developed in collaboration with Porsche; many components sourced from Porsche. |
| Production | |
| Production Period: | 1994-1996 |
| Production Numbers: | Limited Production Run (Approx. 3000 units) |
| Manufacturing Location: | Audi AG, Germany (with Porsche assembly involvement) |
| Motorsport Connection | |
| Racing Homologation: | Built to homologate the RS2 for touring car racing, specifically the German STW Championship. |
| Awards & Recognition | |
| Recognitions | |
| Automotive Press: | Widely acclaimed by automotive press for its groundbreaking performance and practicality. Featured in numerous performance car lists. |
| Ratings | |
| Performance Benchmark: | Often cited as one of the fastest production station wagons of its time. |