Target Audience:
Audi B5 owners seeking to perform maintenance and repairs, professional automotive technicians
Value Proposition:
Inexpensive alternative to dealership service, provides detailed knowledge for DIY repairs, enhances vehicle longevity
Instructional Style:
Step-by-step numbered instructions, bold figure numbers for easy illustration matching, detailed substeps
Visual Aids:
Hundreds of photos, illustrations, drawings, and enlarged inset views for detailed part examination
Safety Emphasis:
Notes, cautions, and warnings throughout each chapter to highlight critical information
Delivery:
Instant digital download after payment, no shipping fees
Cost Savings:
Significantly reduces repair costs by enabling owners to perform maintenance and repairs themselves.
Powertrain:
Engine Mechanical, Fuel Injection and Ignition, Fuel System, Transmission
Chassis:
Suspension, Wheel, Brakes
Electrical:
Electrical Equipment, Wiring Diagrams
Body And Comfort:
Body, Heating and AC
Fuel System Details:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator.
Engine Management:
ECU diagnostics, sensor readings, emission control systems.
Exhaust System:
Catalytic converters, mufflers, exhaust manifolds.
Steering:
Power steering system, steering rack, tie rod ends.
Climate Control:
HVAC system operation, blower motor, refrigerant system, heater core, A/C compressor.
Body And Frame:
Body panel repair, corrosion protection, door mechanisms, trunk lid operation.
Lighting System:
Headlight, taillight, and interior lighting system diagnostics and bulb replacement.
Wiper And Washer System:
Wiper motor replacement, washer fluid pump troubleshooting.
Maintenance:
Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements
Diagnostics:
Troubleshooting, Electrical System Diagnostics
Repair:
Step-by-step repair procedures for major components, detailed disassembly and reassembly guidance
Assembly Disassembly:
Complete disassembly and reassembly procedures for engine, transmission, suspension, interior trim, and body panels.
Torque Specifications:
Detailed torque values for critical fasteners across all systems.
Electrical Troubleshooting:
Step-by-step diagnostics for electrical faults, including circuit tracing using wiring diagrams.
Depth:
Comprehensive, suitable for both DIYers and experienced mechanics, covering basic to advanced repairs
Diagnostic Tools:
Information may reference specific diagnostic tools or methods used by Audi technicians of that era.
Engine Variants Covered:
Likely covers common engines for the B5 chassis, including 1.8L Turbo (AEB, ATW, AWM), 2.8L V6 (AFC, AHA, APB, ATQ). Specific engine codes would require manual inspection.
Power Output Range:
Variable by engine: 1.8T typically 150-180 hp; 2.8 V6 typically 174-190 hp.
Injection Type:
Multi-point Fuel Injection (MPI) and Turbocharged Direct Injection (TDI) likely covered for diesel variants if applicable.
Ignition Type:
Distributorless Ignition System (DIS) or Coil-on-Plug (COP) systems typical for this era.
System Description:
Liquid-cooled, pressurized system with thermostat and electric cooling fan.
Cylinder Head:
Details on valve timing, head gasket replacement, and valve clearance adjustment (if applicable).
Pistons And Crankshaft:
Information on piston ring replacement, bearing clearances, and crankshaft inspection.
Manual Transmission:
5-speed Manual Transmission (e.g., 01A)
Automatic Transmission:
5-speed Tiptronic Automatic Transmission (e.g., 01V)
Drivetrain:
Front-wheel drive (FWD) and Audi's Quattro permanent all-wheel drive (AWD) systems
Manual Transmission Fluid:
Likely GL-4 or GL-5 synthetic gear oil. Specific part numbers would be in manual.
Automatic Transmission Fluid:
G 052 162 A1/A2 (or equivalent ATF specification from ZF)
Body Styles:
Sedan (4-door), Avant (Wagon, 5-door)
Wheelbase:
Approx. 2616 mm (103.0 in)
Length:
Sedan: Approx. 4477 mm (176.3 in); Avant: Approx. 4470 mm (176.0 in)
Curb Weight Range:
Approx. 1400-1550 kg (3086-3417 lbs), varies by drivetrain and engine
Crash Test Performance:
Likely achieved good ratings in contemporary crash tests, specific NHTSA/IIHS data for exact years would be available in a comprehensive manual.
Braking System:
Front and rear disc brakes, Anti-lock Braking System (ABS) standard.
Airbags:
Driver and front passenger airbags standard. Side airbags may be optional depending on trim level.
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners
Oil Change Interval:
Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or annually, depending on driving conditions and oil type (e.g., synthetic). Refer to manual for exact specification.
Timing Belt Replacement:
For non-TDI engines with timing belts, typically every 60,000 - 90,000 miles (96,000 - 144,000 km). TDI engines use timing chains or belts with different intervals. Refer to manual.
Engine Oil Specification:
API SJ/SL or ACEA A3/B3/B4. Viscosity: 5W-40 or 0W-40 for synthetic. Consult manual for precise spec and capacity.
Coolant Specification:
G 12 or G 12+ (pink coolant) antifreeze, diluted 50/50 with distilled water.
Brake Fluid Specification:
DOT 4.
Common Problems B5:
Ignition coil failure, PCV system issues (especially on 1.8T), coolant flange leaks, climate control flap actuators, window regulator failures, suspension component wear (control arms, tie rods).
Oil Filter Example:
Mann-Filter HU 718/5x or equivalent. Manual will provide exact Audi P/N.
Air Filter Example:
Mann-Filter C 35158 or equivalent. Manual will provide exact Audi P/N.
Brand Identity:
Audi, a German luxury automobile manufacturer, known for its Quattro all-wheel-drive system and upscale engineering.
B5 Generation Context:
The B5 platform (1995-2001/02) was a significant redesign for Audi's compact executive car, introducing a more refined and aerodynamic design and a focus on improved handling and technology.
Production Period For B5:
1995-2001/02 globally, with specific model years 1997-2000 covered by this manual.
Manufacturing Locations:
Primarily Germany (Ingolstadt, Neckarsulm), but also assembled in other locations globally.
