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Audi RS2 Avant 1994 1995 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: RS2 Avant Year: 1994-1995 Generation Generation Code: B5 (Typ 89) 👋 Introduction Market Position Positioning: High-performance, limited production wagon; considered a 'super wagon'...
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Audi RS2 Avant 1994 1995 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Audi
Model:
RS2 Avant
Year:
1994-1995
Generation
Generation Code:
B5 (Typ 89)
👋 Introduction
Market Position
Positioning:
High-performance, limited production wagon; considered a 'super wagon' of its era
Competitive Analysis
Competitors:
Fewer direct competitors due to its unique blend of performance and practicality. Could be loosely compared to high-performance sedans of the era, but offered superior cargo capacity.
Key Features
Performance Focus:
Developed in collaboration with Porsche, featuring a potent engine and performance-oriented chassis
Practicality:
Combines supercar-like performance with the practicality of an Audi Avant wagon body style
Design Inspiration:
Based on the Audi 80 Avant (B4 chassis) but heavily modified with Porsche components
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but implies comprehensive coverage)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, disassembly, and assembly
Fuel System:
Fuel injection, fuel pump, lines, and tank
Ignition System:
Ignition timing, coil packs, spark plugs
Lubrication System:
Oil pump, oil filter, lubrication passages
Exhaust System:
Exhaust manifold, catalytic converter, mufflers
Cooling System:
Radiator, water pump, thermostat, coolant passages
Electrical System:
Wiring diagrams, component testing, charging system, starting system
Body And Chassis:
Body panel removal/installation, interior trim, structural components
Suspension System:
Front and rear suspension, control arms, shock absorbers, springs
Steering System:
Steering rack, power steering pump, steering column
Brake System:
Brake calipers, rotors, lines, ABS (if equipped)
Transmission:
Manual transmission overhaul, clutch, driveline
HVAC System:
Heating, ventilation, and air conditioning (HVAC) operation and repair
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups
Diagnostic Procedures:
Troubleshooting guides for common and complex issues
Repair Procedures:
Step-by-step instructions for component replacement and repair
Removal Installation:
Detailed instructions for removing and installing major assemblies and components
Overhaul Rebuild:
Comprehensive procedures for engine and transmission rebuilds
Torque Specifications:
Precise torque values for all fasteners
Special Tool Identification:
Identification and usage of Audi special tools
Technical Depth
Depth:
Advanced diagnostic and repair procedures, suitable for professional technicians and knowledgeable enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable
Binding Type
Binding:
Electronic (PDF) - Not a hard copy
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
APU (modified)
Configuration:
2.2L Inline-5 Turbocharged
Displacement:
2226 cc (2.2 Liters)
Performance
Horsepower:
315 PS (311 bhp / 232 kW) at 6500 rpm
Torque:
410 Nm (302 lb-ft) at 3000-4000 rpm
Fuel System
Fuel Delivery:
Bosch Motronic ECU with Sequential Fuel Injection (SFI)
Turbocharger:
Garrett T3 Turbocharger with Intercooler
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission
Optional
Type:
N/A (Manual transmission only)
Features
Drivetrain:
Audi quattro permanent four-wheel drive
📐 Dimensions
Exterior
Length:
4405 mm (173.4 in)
Width:
1730 mm (68.1 in)
Height:
1420 mm (55.9 in)
Weights
Curb Weight:
Approximately 1600 kg (3527 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
Not extensively tested by modern standards, but based on the robust B5 platform.
Active Features
Braking System:
Bosch ABS, large diameter ventilated discs (304mm front, 280mm rear) sourced from Porsche 964
Passive Features
Airbags:
Driver and front passenger airbags standard
Body Structure:
Reinforced body structure for increased rigidity and occupant protection
💡 Technology Features
Infotainment
Audio System:
Basic Audi Chorus or Concert radio systems, often with CD changer capability. Aftermarket upgrades are common.
Driver Assistance
Traction Control:
Audi quattro system provides excellent traction, with ABS as the primary active safety feature.
Connectivity
Connectivity Features:
Limited by 1990s standards. No integrated Bluetooth or advanced connectivity options.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000-15,000 km (6,000-9,000 miles) or annually, depending on driving conditions. Refer to manual for precise intervals.
Timing Belt:
Replace every 90,000-120,000 km (56,000-75,000 miles). Crucial due to interference engine design. Refer to manual for exact interval and specific belt part numbers.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 5W-40 or 10W-40) and API/ACEA specifications. High-quality synthetic oil recommended.
Coolant:
G12 or G12+ ethylene glycol coolant, mixed 50/50 with distilled water. Capacity approximately 7.5 Liters. Refer to manual for specific Audi part numbers.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid. Refer to manual for exact specification.
Transmission Fluid:
Refer to manual for specific manual transmission fluid (MTF) viscosity and specifications. Audi G 052 171 A2 or equivalent.
Known Issues
Intermittent Electrical:
Can experience aging electrical connectors and grounds, leading to various gremlins. Thorough inspection and cleaning are essential.
Turbo Charger Wear:
Given the performance, turbocharger health is critical. Regular oil changes and proper cool-down are vital to prevent premature wear.
Suspension Bushings:
Rubber suspension bushings can degrade over time, affecting handling and ride quality. Replacement is a common maintenance item.
Window Regulators:
Power window mechanisms can become slow or fail due to wear.
📚 Vehicle History
Brand Heritage
Audi Sport Division:
Represents a significant early collaboration between Audi and Porsche's motorsport division, showcasing a potent blend of engineering philosophies.
Model Evolution
Basis Chassis:
Based on the Audi 80 Avant (B4 platform)
Production
Production Period:
1994-1996
Manufacturing Location:
Porsche's Rossle-Scheck facility in Zuffenhausen, Germany
Production Volume:
Limited; approximately 662 units produced in total
🏆 Awards & Recognition
Recognitions
Collector Status:
Highly sought-after collector's item due to its rarity, performance, and unique heritage. Often cited as one of the greatest 'hot wagons' ever produced.
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