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Audi RS2 1994 Service & Repair Manual

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The Audi RS2 Avant, produced in 1994, stands as a rare and highly sought-after homologation special, representing a unique collaboration between Audi and Porsche. Based on the Audi 80 Avant...
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类型: Car
厂商:
斯库: 157011
标签: 1994 Audi Car Cars RS2
Audi RS2 1994 Service & Repair Manual
The Audi RS2 Avant, produced in 1994, stands as a rare and highly sought-after homologation special, representing a unique collaboration between Audi and Porsche. Based on the Audi 80 Avant (B4 platform), this high-performance compact executive estate car was engineered for exhilarating performance, combining Audi's practical estate car format with potent power and advanced all-wheel-drive capabilities. Featuring a turbocharged inline-five engine producing 315 bhp and a 6-speed manual transmission, the RS2 Avant offered a blend of everyday usability and track-inspired dynamics, solidifying its status as a modern classic and a desirable collector's item. This Service Repair Manual provides comprehensive coverage for the Audi RS2 Avant (PO9 chassis code). It details essential maintenance procedures, from routine oil changes to major service intervals, and offers in-depth troubleshooting and repair instructions for all major systems, including the engine, transmission, Quattro all-wheel-drive, suspension, brakes, steering, and electrical systems. With clear text and numerous illustrations, this manual serves as an invaluable resource for owners and technicians alike, ensuring the proper upkeep, diagnosis, and repair of this iconic performance vehicle.
🏷️ Basic Information
Identification
Make:
Audi
Model:
RS2 Avant
Year:
1994
Codes
Chassis Code:
PO9
👋 Introduction
Market Position
Segment:
High-performance compact executive estate car.
Unique Selling Point:
A rare and highly sought-after homologation special built in collaboration with Porsche, combining Audi's practicality with potent performance.
Competitive Analysis
Competitors:
BMW M3 Touring (E36 - limited production), Mercedes-Benz E-Class AMG (W124).
Key Features
Performance Focus:
Designed for exhilarating performance with a powerful engine, advanced all-wheel-drive, and upgraded braking and suspension.
Practicality:
Retains the practical estate car format, making it a unique blend of performance and everyday usability.
Collectible Status:
Considered a modern classic and a highly desirable collector's item due to its limited production and unique heritage.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair for the Audi RS2 Avant (1994).
Page Count
Estimated Pages:
Hundreds of pages (specific number not provided in product description).
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (inferred from product description and typical market).
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the turbocharged inline-five engine, including lubrication, cooling, fuel, ignition, emission controls, and turbocharger systems.
Transmission:
Service and repair procedures for the manual transmission, including clutch, gear selection, and driveshaft systems.
Drivetrain:
Comprehensive information on the Quattro all-wheel-drive system, including front and rear differentials, driveshafts, and viscous couplings.
Suspension:
Detailed procedures for front and rear suspension components, including shock absorbers, springs, control arms, bushings, and alignment.
Brakes:
In-depth coverage of the braking system, including front and rear disc brakes, ABS (Anti-lock Braking System), and brake fluid service.
Steering:
Service and repair for the power steering system, including steering rack, pump, and associated lines.
Electrical System:
Extensive coverage of the vehicle's electrical system, including battery, charging system, starting system, lighting, and wiring diagrams.
Climate Control:
Procedures for the heating, ventilation, and air conditioning (HVAC) system.
Body And Chassis:
Information on body panels, doors, windows, interior trim, and basic chassis component servicing.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks, spark plug replacement, and belt inspection.
Troubleshooting:
Diagnostic procedures for identifying and resolving common and uncommon vehicle problems.
Repair:
Step-by-step repair instructions for a wide range of components, from minor adjustments to major component overhauls.
Rebuilds:
Detailed procedures for engine, transmission, and differential rebuilds.
Diagnostics:
Guidance on using diagnostic tools and interpreting fault codes.
Technical Depth
Depth:
Covers everything from basic maintenance to complex repairs and full rebuilds, suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
Searchable Text:
Yes (standard for PDF manuals).
Printable Pages:
Yes (standard for PDF manuals).
Print Quality
Quality:
High quality, featuring numerous illustrations and clear text.
Binding Type
Binding:
Not Applicable (PDF format).
Paper Type
Paper Type:
Not Applicable (PDF format).
⚙️ Engine Specifications
Primary Engine
Engine Code:
ABY (based on the Audi 20-valve 2.2L inline-5).
Configuration:
Inline 5-cylinder, turbocharged and intercooled.
Displacement:
2226 cc (2.2 Liters).
Bore X Stroke:
81.0 mm x 86.4 mm.
Compression Ratio:
8.5:1.
Performance
Horsepower:
315 bhp (231 kW) at 6500 rpm.
Torque:
302 lb-ft (410 Nm) at 3000-4000 rpm.
Fuel System
Induction:
Bosch Motronic M2.3.2 fuel injection with KKK K27 turbocharger.
Fuel Type:
Unleaded gasoline, minimum 98 RON (premium unleaded).
Engine Management
ECU:
Bosch Motronic M2.3.2
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission ( Getrag 01E ).
Optional
Optional Transmission:
None.
Features
Gear Ratios:
Specific ratios detailed within the manual.
Clutch:
Hydraulically operated single dry plate clutch.
📐 Dimensions
Exterior
Length:
4408 mm (173.5 in).
Width:
1717 mm (67.6 in).
Height:
1430 mm (56.3 in).
Wheelbase:
2612 mm (102.8 in).
Weights
Curb Weight:
Approximately 1690 kg (3726 lbs).
Gross Vehicle Weight:
2200 kg (4850 lbs).
Cargo
Cargo Volume:
Specific volume not readily available, but typical for A4 Avant.
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable as crash testing standards were different in 1994 and specific ratings for the RS2 are not widely publicized.
Active Features
ABS:
Standard Bosch ABS (Anti-lock Braking System).
Quattro AWD:
Standard Quattro all-wheel-drive system enhances traction and stability.
Passive Features
Airbags:
Driver and passenger airbags.
Seatbelts:
Front and rear seatbelts with pre-tensioners.
Body Structure:
Reinforced chassis and safety cell construction.
💡 Technology Features
Infotainment
Audio System:
Factory-provided AM/FM stereo with cassette player, often with premium speaker options. CD changer might have been optional or dealer-fitted.
Driver Assistance
ABS:
Standard Anti-lock Braking System.
Traction Control:
The Quattro AWD system inherently provides significant traction benefits.
Connectivity
Connectivity Features:
Limited to basic telematics if fitted with optional alarm systems; no modern Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first.
Major Service:
Major service items (e.g., timing belt, spark plugs) at 60,000-80,000 km (37,000-50,000 miles) intervals, detailed in manual.
Fluid Specifications
Engine Oil:
SAE 5W-40 or 10W-40 synthetic engine oil meeting VW 500 00 or VW 502 00 specifications.
Coolant:
G12 or G12+ coolant (pink) or equivalent ethylene glycol-based coolant with appropriate antifreeze protection.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid.
Transmission Fluid:
GL-4 or GL-5 gear oil for manual transmission (specific viscosity and specification to be confirmed in manual, e.g., SAE 75W-90).
Differential Fluid:
GL-5 gear oil (specific viscosity and specification to be confirmed in manual, e.g., SAE 75W-90).
Known Issues
Turbocharger:
Potential for wear or failure of the KKK K27 turbocharger with age and high mileage.
Suspension Bushings:
Wear of suspension and subframe bushings due to performance demands and age.
Ignition System:
Issues with coil packs or ignition modules can affect performance.
Fuel Injectors:
Clogging or failure of fuel injectors can lead to misfires or poor performance.
Oil Leaks:
Common as with many vehicles of this era, particularly from valve cover gaskets, oil pan gaskets, and turbocharger oil lines.
📚 Vehicle History
Brand Heritage
Brand Focus:
Audi's history of quattro all-wheel-drive and performance engineering.
Model Evolution
Based On:
Audi RS2 Avant is based on the Audi 80 Avant (B4 platform) and heavily modified by Porsche.
Development Collaboration:
Developed in collaboration with Porsche, utilizing many Porsche components and manufacturing expertise.
Production
Production Years:
1994-1995.
Production Volume:
Approximately 2,891 units.
Manufacturing Location:
Neckarsulm, Germany (final assembly by Porsche in Zuffenhausen).
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Widely lauded by automotive press for its blistering acceleration and handling for its era, often cited as one of the best performance estates.
Collectible Status:
Achieved 'modern classic' status and is highly regarded among Audi enthusiasts and collectors worldwide.
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