Audi S6 C5 1999 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Audi Model: S6 Generation: C5 Year: 1999 Model Code: C5 Production Years C5 S6: 1999-2001 👋 Introduction Market Position Target Audience: Audi S6 C5 owners...

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标签: 1999 Audi Car Cars S6

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Description

🏷️ Basic Information

Identification

Make:

Model:

Generation:

Year:

Model Code:

Production Years C5 S6:

1999-2001

👋 Introduction

Market Position

Target Audience:

Audi S6 C5 owners seeking to perform their own maintenance and repairs, independent repair shops, automotive technicians.

Competitive Analysis

Value Proposition:

Provides factory-level repair information at a fraction of the cost of dealership services, empowering owners with knowledge and capability.

Key Features

Content Format:

Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications.

Accuracy:

Vehicle-specific information, not generic, mirroring dealership technician resources.

Accessibility:

Digital format for easy viewing and printing on multiple devices.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive Service, Repair, and Workshop Procedures

Secondary Coverage:

Troubleshooting, Diagnostics, Maintenance, Specifications

Page Count

Estimated Page Count:

Varies by specific edition, but typically comprehensive for workshop manuals (often 1000+ pages for complete sets)

Manual Type

Type:

Service and Repair Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, timing belt/chain, cylinder head, block, pistons, crankshaft, lubrication system, cooling system

Engine Electrical:

Ignition system, starting and charging system, ECU, sensors, wiring diagrams

Emission Control:

Catalytic converter, EGR system, evaporative emission control (EVAP)

Fuel System:

Fuel injection, fuel pump, injectors, fuel filter, fuel pressure regulator

Clutch:

Clutch operation, hydraulic system, clutch disc, pressure plate, release bearing

Manual Transaxle:

Gearbox removal and installation, internal components, lubrication

Automatic Transaxle:

Transmission identification, removal and installation, internal components, torque converter, electronic control unit (TCU), fluid service

Driveshaft And Axles:

CV joints, drive shafts, differential service

Suspension System:

Front and rear suspension components, springs, shock absorbers, control arms, alignment specifications

Steering System:

Power steering system, steering rack, tie rods, steering column

Restraint System:

Airbag system, seat belts, SRS module

Brake System:

Brake hydraulics, ABS system, brake pads, rotors, calipers, bleeding procedures

Body Interior Exterior:

Body panel removal and installation, doors, windows, trim, seats, interior components

Body Electrical System:

Lighting, power windows, central locking, alarm system, dashboard instruments, audio system, wiring diagrams

HVAC System:

Air conditioning, heating, ventilation, climate control unit, blower motor, refrigerant service

Procedures Included

Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting guides, fault code interpretation

Repair:

Step-by-step repair procedures for all major systems, component replacement, rebuilds

Diagnostics:

Detailed diagnostic procedures for electronic control units (ECUs), sensors, and actuators

Installation:

Procedures for installing new or replacement parts

Technical Depth

Depth:

Comprehensive: Covers everything from basic preventative maintenance to complex engine and transmission rebuilds, including detailed electrical diagnostics.

User Level:

Suitable for professional mechanics and technically inclined DIY owners.

📊 Manual Specifications

File Format

Compatibility:

All versions of Windows and macOS

Print Quality

Printability:

Yes, all pages are printable

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

Software Requirements

Reader:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Code:

AGN (most common for 1999 S6)

Engine Type:

Naturally Aspirated V8

Displacement:

4.2 Liters (4172 cc)

Bore X Stroke:

84.5 mm x 93.0 mm

Compression Ratio:

10.1:1

Performance

Horsepower:

340 PS (335 bhp / 250 kW) @ 6600 rpm

Torque:

420 Nm (310 lb-ft) @ 3200 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher)

Engine Mechanical

Valvetrain:

DOHC (Dual Overhead Camshafts), 5 Valves per Cylinder

Engine Management:

Bosch Motronic ME 7.1 or similar

🔧 Transmission

Standard

Type:

5-speed Manual Transaxle

Optional

Type:

5-speed Tiptronic Automatic Transaxle (with Steptronic manual shifting mode)

Features

Drivetrain:

Quattro All-Wheel Drive (Permanent)

📐 Dimensions

Exterior

Length:

4877 mm (192.0 in)

Width:

1810 mm (71.3 in)

Height:

1428 mm (56.2 in)

Wheelbase:

2760 mm (108.7 in)

Weights

Curb Weight:

Approx. 1750 kg (3858 lbs)

🛡️ Safety Features

Ratings

NHTSA Ratings:

Not specifically rated by NHTSA for this model year in all categories, but generally reflects contemporary Audi safety standards.

Active Features

Yes, Anti-lock Braking System

Yes, Electronic Stability Program (later models may refer to ESP, earlier may be called ABS Plus or similar)

Passive Features

Airbags:

Front airbags for driver and passenger, side airbags (optional/standard depending on trim)

Seatbelts:

Three-point seatbelts with pretensioners, rear center seatbelt

💡 Technology Features

Infotainment

Audio System:

Factory Audi Symphony or Concert audio systems, often with CD player and premium speaker options.

Navigation:

Optional Audi Navigation System (often RNS-D or similar).

Driver Assistance

Cruise Control:

Standard cruise control system.

Parking Sensors:

Optional rear parking sensors may be fitted.

Connectivity

Phone Integration:

Optional hands-free phone preparation, often with a cradle.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 15,000 km (9,300 miles) or 1 year, whichever comes first (refer to manual for exact specifications based on oil type).

Timing Belt Replacement:

Around 90,000 - 120,000 km (56,000 - 75,000 miles). This is a critical maintenance item for the V8 engine and should be performed strictly according to schedule.

Fluid Specifications

Engine Oil:

SAE 5W-40 or 0W-40 Synthetic, API SJ/SL, ACEA A3/B4 (Consult manual for specific VW/Audi approvals like VW 502.00/505.00).

Coolant:

G12 (Purple) or G12+ (Pink) ethylene glycol-based coolant, mixed 50/50 with distilled water.

Automatic Transmission Fluid:

G 052 162 A1 or equivalent ATF specification for the ZF 5HP24 transmission (check manual for exact spec).

Manual Transmission Fluid:

GL-4 or GL-5 gear oil with specified viscosity (e.g., SAE 75W-90). Consult manual for precise specification and capacity.

Power Steering Fluid:

G 004 000 M2 or Pentosin CHF 11S (Green) hydraulic fluid.

Known Issues

Coil Packs:

Ignition coil pack failure can lead to misfires and rough running.

Mass Air Flow Sensor:

MAFS can become dirty or fail, affecting air-fuel mixture and performance.

ABS Speed Sensors:

ABS warning lights can indicate faulty wheel speed sensors.

Oil Leaks:

Valve cover gaskets, oil pan gaskets, and crankshaft seals are common sources of oil leaks on the V8 engine.

Suspension Components:

Wear on control arm bushings, ball joints, and tie rod ends due to age and mileage.

📚 Vehicle History

Brand Heritage

Brand Origin:

Germany

Model Evolution

S6 Positioning:

The S6 represents the high-performance variant of the Audi A6 executive sedan, offering enhanced power and sportier aesthetics.

C5 Platform:

The C5 platform also underpinned the Audi A6 and A8 of this era, featuring a galvanized steel unibody construction and front-wheel drive or Quattro AWD.

Production

Manufacturing Location:

Germany

🏆 Awards & Recognition

Recognitions

Car And Driver Reviews:

While not a specific award for 1999, the C5 A6/S6 platform was generally praised for its refined ride, Quattro system, and build quality in contemporary reviews.

Ratings

IIHS Ratings:

Not specifically rated by IIHS for this model year in all categories, but it reflects the safety standards of its time.