Audi TT Service Repair Manual 1999-2006

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🏷️ Basic Information Identification Make: Audi Model: TT Model Code: Typ 8N Body Style: Coupe & Roadster Generation Generation Designation: First Generation Production Years: 1998-2006 Codes Manual Product Name: Audi...

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类型: Car

斯库: 261288

标签: 1999 2000 2001 2002 2003 2004 2005 2006 Audi Car Cars TT Wiring Diagrams

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Description

🏷️ Basic Information

Identification

Make:

Model:

Model Code:

Typ 8N

Body Style:

Coupe & Roadster

Generation

Generation Designation:

First Generation

Production Years:

1998-2006

Codes

Manual Product Name:

Audi TT Service Repair Manual 1999-2006

👋 Introduction

Market Position

Segment:

Compact Sports Car

Design Philosophy:

Iconic Bauhaus-inspired design, emphasis on clean lines and performance.

Competitive Analysis

Competitors:

Porsche Boxster, BMW Z3/Z4, Mercedes-Benz SLK, Honda S2000.

Key Features

Platform:

Shared platform with the Volkswagen Golf Mk4 and Bora/Jetta Mk4.

Drivetrain:

Available in Front-Wheel Drive (FWD) and Audi's legendary Quattro all-wheel-drive system.

Value Proposition

Dealership Equivalency:

This manual is identical in content and detail to the service manuals used by Audi dealerships.

Diy Advantage:

Provides an inexpensive way to maintain and repair the vehicle, empowering do-it-yourself owners and experienced mechanics.

📋 Manual Details

Coverage Areas

Covered Years:

1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006

Primary Market:

North America & Europe (based on common Audi nomenclature)

Page Count

Estimated Page Count:

Extensive (hundreds of pages - exact count not specified but implied by depth)

Manual Type

Type:

Factory Official Full Service Repair Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Digital Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed engine disassembly, assembly, internal components, timing, valve train, cooling, lubrication.

Engine Control:

Engine control unit (ECU) diagnostics, fuel injection, ignition system, sensors, actuators, emissions control.

Fuel System:

Fuel pump, injectors, pressure regulator, fuel tank, lines, diagnostics.

Emission Control:

Catalytic converters, oxygen sensors, EVAP system, PCV system, relevant specifications.

Intake Exhaust:

Intake manifold, air filter, exhaust system components, catalytic converter.

Lubrication System:

Oil pump, oil filter, oil pan, oil specifications, lubrication points.

Ignition Charging Starting:

Spark plugs, ignition coils, alternator, starter motor, battery, charging system diagnostics.

Transmission Automatic:

Automatic transmission removal, installation, internal components, torque converter, shift solenoids, fluid specifications, diagnostic procedures.

Transmission Manual:

Manual transmission removal, installation, clutch system, gearbox internals, fluid specifications.

Drivetrain AWD:

Quattro all-wheel-drive system components, transfer case, propeller shaft, differential (front and rear), drive shafts, CV joints.

Suspension Steering:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel bearings, steering rack, power steering system, steering column.

Brake System:

Brake system components (discs, pads, calipers, lines, master cylinder), ABS, ESP, parking brake system, brake fluid specifications, bleeding procedures.

Tire Wheel:

Tire pressure recommendations, wheel torque specifications, wheel bearing service.

Climate Control:

Air conditioning system (refrigerant, components, charging), heating system, climate control unit, blower motor, HVAC diagnostics.

Restraint System:

Supplemental Restraint System (SRS) - Airbags (driver, passenger, side), seat belt pre-tensioners, SRS module diagnostics, sensor locations.

Body Interior Exterior:

Door mechanisms, locks, handles, hinges, hood, trunk/tailgate, interior trim, seating, exterior panels, glass, mirrors, windshield wiper and washer system.

Electrical System:

Wiring diagrams, fuses, relays, lighting (headlights, taillights, interior), horn, instrument cluster, power windows, central locking, mirrors, infotainment system.

Multiplex Communication:

CAN bus communication protocols, gateway modules, diagnostics of communication networks.

Cruise Control:

Operation, diagnostics, and repair of the cruise control system.

Immobilizer:

Engine immobilizer system operation and troubleshooting.

Procedures Included

Maintenance:

Scheduled maintenance tasks, oil changes, filter replacements, fluid checks, spark plug replacement, brake pad/disc replacement.

Troubleshooting:

Systematic diagnostic procedures for common and complex faults, symptom-based troubleshooting guides.

Repair Rebuild:

Step-by-step instructions for component removal, repair, reassembly, and installation of virtually all vehicle systems.

Diagnostics:

OBD-II (On-Board Diagnostics) procedures, diagnostic trouble codes (DTCs), live data interpretation, specialized Audi diagnostic tools (e.g., VAG-COM/VCDS related information).

Electrical Diagnostics:

Detailed troubleshooting of electrical circuits, using wiring diagrams, component testing, common electrical fault diagnosis.

Timing Belt Chain:

Specific procedures for timing belt or chain replacement, tensioner adjustment, and engine timing verification.

Body Repair:

Body panel alignment, door adjustment, minor collision repair guidance, sealing procedures.

Technical Specifications:

Torque values, clearances, fluid capacities, diagnostic specifications for all major systems.

Technical Depth

Depth:

Comprehensive: Covers everything from routine maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics.

Illustrations:

Hundreds of photos, drawings, and detailed illustrations guiding each procedure.

Formatting Aids:

Numbered instructions, bold figure numbers, notes, cautions, and warnings for critical information.

📊 Manual Specifications

File Format

Format:

Compatibility:

Compatible with all PC-based Windows operating systems and Mac.

Print Quality

Printable:

All pages are printable, allowing for partial or full document printing.

Digital Storage:

Can be saved to hard drive or burned to CD-ROM.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Examples:

AGU, AQA, APU, ARY, BAM, AUQ (for 1.8T); APB, ATC (for 2.7T)

Performance

1.8T Horsepower Range:

180 PS (178 hp) to 225 PS (222 hp), depending on model year and tune (e.g., 1.8T 20v).

2.7T Horsepower:

265 PS (261 hp) in the biturbo 2.7T engine (often designated 'Biturbo' or 'quattro Sport').

Torque Delivery:

Strong low-end and mid-range torque from the turbocharged engines.

Fuel System

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher recommended).

Injection Type:

Multi-point Fuel Injection (MPI) or Direct Injection (DI) on later models (though this manual likely covers MPI predominantly).

Engine Management

ECU Type:

Bosch Motronic or similar advanced engine control units.

🔧 Transmission

Standard

Standard Transmission Type:

5-speed Manual Transmission for most models; 6-speed Manual for some higher performance variants.

Optional

Optional Transmission Type:

6-speed Tiptronic Automatic Transmission (with paddle shifters on some models).

Features

AWD System:

Audi Quattro permanent all-wheel-drive system, employing a Torsen center differential.

Fluid Specifications

Manual Transmission Fluid:

G 052 171 A1/A2 (GL-4) or equivalent for manual gearboxes; G 055 145 A2 (GL-5) for differentials.

Automatic Transmission Fluid:

G 052 162 A1/A2 (ATF) for Tiptronic transmissions.

📐 Dimensions

Exterior

Length:

Approx. 4042 mm (159.1 in)

Width:

Approx. 1775 mm (69.9 in)

Height:

Approx. 1347 mm (53.0 in) for Coupe; slightly higher for Roadster.

Weights

Curb Weight:

Approx. 1350 kg (2976 lbs) for FWD Coupe; up to 1500 kg (3307 lbs) for Quattro Roadster.

Cargo

Trunk Volume Coupe:

Approx. 270 liters (9.5 cu ft)

Trunk Volume Roadster:

Approx. 190 liters (6.7 cu ft) with roof up.

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

Achieved 4-star ratings in frontal impact tests (specific model year variations may apply).

IIHS Side Impact:

Good ratings for side impact protection in many configurations.

Active Features

Traction Control:

Traction Control System (ASR) standard on most models, Electronic Stability Program (ESP) introduced later and became more common.

Anti-lock Braking System (ABS) standard on all models.

Passive Features

Airbags:

Frontal airbags (driver and passenger), side airbags (optional or standard depending on year/trim).

Seat Belts:

Three-point seat belts with pre-tensioners.

💡 Technology Features

Infotainment

Audio System:

Factory installed radio/cassette player or CD player, optional Bose premium sound system.

Navigation:

Optional factory navigation system (primarily on later models).

Driver Assistance

Stability Control:

Electronic Stability Program (ESP) available on many models, enhancing vehicle stability.

Cruise Control:

Standard cruise control functionality.

Connectivity

Cd Changer:

Optional trunk-mounted CD changer.

Instrumentation

Instrument Cluster:

Iconic TT instrument cluster with prominent gauges and digital display for trip computer and warnings.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 miles or 1 year, whichever comes first (check manual for specific year/engine).

Timing Belt Replacement:

For 1.8T engines (belt-driven), typically every 60,000-70,000 miles or 5 years. The 3.2 V6 is chain-driven.

Fluid Specifications

Engine Oil Specification:

Fully synthetic 5W-40 or 5W-30 meeting VW 502 00 or VW 504 00 specifications.

Coolant Specification:

G 12 / G 12+ (Pink/Red) ethylene glycol-based coolant meeting VW TL 774 D/F specifications.

Brake Fluid Specification:

DOT 4 (or DOT 4 Plus) brake fluid.

Known Issues

Oil Consumption:

Some 1.8T engines can experience increased oil consumption due to piston ring wear or PCV system issues.

Coil Pack Failure:

Ignition coil packs are a common wear item on the 1.8T engine, leading to misfires.

ABS Sensor Failure:

Wheel speed sensors for the ABS/ESP system can fail, triggering warning lights.

Interior Trim Wear:

Some interior plastics and soft-touch coatings can degrade or become sticky over time.

Clutch Wear:

Clutch wear is dependent on driving style but is a serviceable item.

📚 Vehicle History

Brand Heritage

Audi Legacy:

Audi's reputation for quattro all-wheel-drive technology, premium interiors, and performance-oriented vehicles.

Model Evolution

Design Origin:

Design concept first shown in 1995, production commenced in 1998. Influenced by the NSU Spider and Auto Union racing cars.

Mid Cycle Refresh:

Significant facelift in 2003, including revised bumpers, headlights, taillights, improved interior ergonomics, and engine upgrades (e.g., 250 hp 3.2 FSI V6).

Production

Manufacturing Plant:

Ingolstadt, Germany.

Production Volume:

Over 240,000 units produced globally across Coupe and Roadster variants.

🏆 Awards & Recognition

Recognitions

Car And Driver Best:

Car and Driver's 'Ten Best' list multiple times during its production run (specifically in 2000).

Design Awards:

Numerous design awards received for its distinctive and avant-garde styling.