Austin Mini Countryman 1962 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Austin Model: Mini Countryman Year: 1962 Generation Generation: Mk1 👋 Introduction Market Position Market Position: Essential diagnostic and repair resource for owners and independent repair...

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类型: Car

斯库: 457037

标签: 1962 Austin Car Cars Countryman Mini Mini Countryman

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Description

🏷️ Basic Information

Identification

Make:

Austin

Model:

Mini Countryman

Year:

Generation

Generation:

👋 Introduction

Market Position

Market Position:

Essential diagnostic and repair resource for owners and independent repair facilities of the classic Austin Mini Countryman (1962 model).

Competitive Analysis

Competitive Analysis:

Offers dealership-level technical information, surpassing generic guides by providing vehicle-specific, in-depth procedures and data.

Key Features

Key Features:

• Vehicle-specific instructions

• Diagrams and illustrations

• Wiring schematics

• Technical specifications

• Troubleshooting guidance

📋 Manual Details

Coverage Areas

Coverage Areas:

• General Information

• Engine Mechanical System

• Engine Electrical System

• Emission Control System

• Fuel System

• Clutch System

• Manual Transaxle System

• Automatic Transaxle System

• Driveshaft and Axle

• Suspension System

• Steering System

• Restraint System

• Brake System

• Body (Interior and Exterior)

• Body Electrical System

• Heating, Ventilation, Air Conditioning

Restraint System:

Covers basic safety features and any available restraint systems for the period.

Page Count

Page Count:

Not Specified (Comprehensive Coverage Implied)

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Device Compatibility:

Compatible with PC, Mac, and various devices supporting PDF readers (including many phones and e-readers).

Printable:

Yes, all pages are printable.

Software Requirements:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

Systems Covered:

• Engine

• Fuel

• Cooling

• Ignition

• Lubrication

• Clutch

• Transmission (Manual & Automatic)

• Drivetrain

• Suspension

• Steering

• Brakes

• Electrical (Chassis & Body)

• HVAC

• Bodywork (Interior & Exterior)

Emission Control System:

Basic emission control systems relevant to the era, including positive crankcase ventilation (PCV).

Procedures Included

Procedures Included:

• Step-by-step repair instructions

• Troubleshooting guides

• Diagnostic procedures

• Maintenance schedules

• Component disassembly and reassembly

• Adjustment procedures

• Wiring schematic interpretation

• Component replacement

Technical Depth

Technical Depth:

Comprehensive (Mechanic-level detail, suitable for advanced DIY and professional use)

Diagrams Illustrations:

Includes diagrams, illustrations, and exploded views for detailed component identification and assembly.

Wiring Schematics:

Provides detailed wiring schematics for the entire vehicle electrical system, aiding in diagnosis and repair.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High Quality (Printable Pages)

Binding Type

Binding Type:

Digital (Printable)

Paper Type

Paper Type:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Primary Engine

Primary Engine:

848cc OHV Inline-4

Performance

Horsepower:

Approximately 34-38 bhp (Varies slightly by tune)

Torque:

Approximately 47-50 lb-ft (Varies slightly by tune)

Fuel System

Fuel System:

Single SU Carburetor (e.g., H2 or HS2)

Cooling System

Cooling System:

Water-cooled

Lubrication

Lubrication System:

Wet sump

Ignition

Ignition System:

Coil and Distributor

Bore Stroke

Bore Stroke:

64.0 mm x 81.3 mm

Compression Ratio

Compression Ratio:

Approximately 8.3:1

Valve Train

Valve Train:

Overhead Valve (OHV) with pushrods

🔧 Transmission

Standard

Transmission Type:

4-speed Manual Transaxle (Integrated with engine)

Optional

Transmission Type:

Automatic Transaxle (Less Common for this early model, coverage exists in manual)

Features

Gear Ratios:

Specified within manual (e.g., 3.105:1 for 1st, 2.157:1 for 2nd, 1.417:1 for 3rd, 1.000:1 for 4th)

Differential Ratio:

4.10:1 (typical for standard models)

Fluid Specifications

Transmission Fluid Type:

Hypoid Gear Oil SAE 80 (or equivalent GL-4 specification)

📐 Dimensions

Exterior

Wheelbase:

2134 mm (84 inches)

Length:

3378 mm (133 inches)

Width:

1410 mm (55.5 inches)

Height:

1270 mm (50 inches) (approximate, depending on suspension)

Track Width Front:

1270 mm (50 inches)

Track Width Rear:

1220 mm (48 inches)

Weights

Curb Weight:

Approximately 620-650 kg (1367-1433 lbs)

Gross Vehicle Weight:

Specified within manual

Weight Distribution:

As detailed in manual, typically front-biased due to engine placement.

🛡️ Safety Features

Ratings

Safety Ratings:

No formal crash test ratings available for this era.

Active Features

Active Features:

• Hydraulic front disc brakes

• Rear drum brakes

Steering Type:

Rack and Pinion (Direct Steering)

Suspension Type:

Front: Rubber Cone Springs (independent), Rear: Live Axle with Radius Arms and Coil Springs (independent)

Passive Features

Passive Features:

• Basic body structure

• No airbags or seatbelt pre-tensioners as standard.

💡 Technology Features

Infotainment

Infotainment System:

Basic AM Radio (Optional) or none.

Driver Assistance

Driver Assistance Features:

None.

Connectivity

Connectivity Options:

None.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000 miles or 6 months (refer to manual for exact recommendation).

Tune Up Interval:

As per manual, often involving ignition timing, carburetor adjustment, and spark plug replacement at regular intervals (e.g., 6,000-12,000 miles).

Fluid Specifications

Engine Oil Type:

Classic 20W50 (mineral oil, often with ZDDP additive for flat-tappet camshafts) or manufacturer-specified grade.

Coolant Type:

Water with anti-corrosion additive (e.g., traditional green coolant).

Brake Fluid Type:

DOT 3 or DOT 4 (ensure system is flushed and refilled as per manual).

Known Issues

Known Issues:

• Rust susceptibility (wheel arches, sills, floor pans)

• Hydrolastic suspension issues (if equipped later)

• Carburetor tuning and wear

• Ignition system reliability

• Gearbox synchromesh wear

Filter Part Numbers

Oil Filter Part Number:

Commonly Purolator PL14610, Fram PH7317, or equivalent for BMC A-Series engines.

Air Filter Part Number:

Specific to SU carburetor model (e.g., for HS2 carb).

Fluid Capacities

Engine Oil Capacity:

Approx. 3.5 Litres (3.7 US Quarts) including filter.

Cooling System Capacity:

Approx. 5.7 Litres (6.0 US Quarts).

Brake Fluid Reservoir Capacity:

Specified in manual, typically a small reservoir.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Austin Rover Group, known for its innovations in small car design and efficient engineering.

Model Evolution

Model Evolution:

The Countryman variant offered increased practicality over the standard Mini with its estate-style body and larger luggage space. Based on the classic Mini platform but with a distinctive wagon body.

Design Philosophy:

Iconic British compact car design, characterized by its transverse engine and front-wheel drive layout, maximizing interior space within a small footprint. The Countryman variant adapted this for increased utility.

Production

Production Period:

1960-1969 (for the original BMC Mini Countryman/Traveller)

🏆 Awards & Recognition

Recognitions

Recognitions:

The Austin Mini Countryman and its sibling, the Morris Mini Traveller, are celebrated for their design efficiency and versatility, contributing to the iconic status of the Mini brand.