Austin Mini Countryman 1968 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Austin Model: Mini Countryman Year: 1968 Codes Platform Code: ADO20 👋 Introduction Market Position Purpose: Professional service and repair manual for DIY enthusiasts and professional...
Professional service and repair manual for DIY enthusiasts and professional mechanics.
Competitive Analysis
Advantage:
Provides same information used by local service/repair shops, saving significant repair costs.
Key Features
Content Quality:
Complete and intact, no missing/corrupt parts, written by manufacturers.
Illustrations:
Detailed illustrations, drawings, and photos with enlarged insets for part examination.
Usability:
Easy-to-follow directions, numbered instructions, and a numbered table of contents for quick information retrieval.
📋 Manual Details
Coverage Areas
Scope:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Pages:
Hundreds (as stated in product description)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service:
Complete Engine Service / Repair
Transmission Service:
Complete Transmission Service / Repair
Brake System:
Brake System Service and Repair
Electrical System:
Complete Electrical System Diagnosis and Repair, Wiring Diagrams
Suspension Steering:
Suspension and Steering System Service
Cooling Fuel:
Cooling System and Fuel Injection / Fuel System Service
Chassis Body:
Chassis / Body Repair and Maintenance
Interior Restraint:
Interior, Restraint System Service
Drivetrain:
Differential / Drive Axle Service
General Maintenance:
General Maintenance and Periodic Lubrication
Troubleshooting:
Comprehensive Troubleshooting Procedures
Procedures Included
Diagnostic Repair:
Diagnostic, Repair, and Maintenance Information
Step By Step:
Step-by-step repair procedures with numbered instructions
Disassembly Assembly:
Disassembly, Assembly, Cleaning, and Reinstalling Procedures
Technical Depth
Depth:
Professional Technician Level, Detailed Diagrams and Information
📊 Manual Specifications
File Format
Quality:
High Quality PDF, Printable
Interactivity:
Zoom IN/OUT Functionality
Print Quality
Printability:
Full Printable Sections
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
Delivery
Method:
Instant Download
Requirements
Software:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder (OHV)
Engine Type
Engine Codes:
Variety of BMC 'A-Series' engines, common for 1968 include 998cc (10H/10HM) and 1275cc (12H/12HM) variants.
Performance
Horsepower Approx:
Approximately 40-60 bhp depending on specific engine variant (e.g., 998cc vs 1275cc).
Torque Approx:
Varies by engine, typically in the range of 55-70 lb-ft.
Fuel System
Carburetion:
Typically single or twin SU carburetors (e.g., HIF38 for 998cc, HS4 for 1275cc).
Engine Management
Ignition:
Distributor-based ignition system.
🔧 Transmission
Standard
Transmission Type:
4-Speed Manual Transaxle (integrated with engine block)
Optional
Optional Transmission:
None commonly listed for this model year.
Features
Gear Ratios:
Specific gear ratios available within the manual for each engine/transmission combination.
Fluid Specifications
Gearbox Oil:
Typically SAE 30 or 20W-50 API GL-4 gear oil.
📐 Dimensions
Exterior
Wheelbase:
Approximately 83.0 inches (2108 mm)
Length:
Approximately 150.0 inches (3810 mm)
Width:
Approximately 61.5 inches (1562 mm)
Height:
Approximately 52.0 inches (1321 mm)
Weights
Curb Weight Approx:
Around 1600-1700 lbs (725-770 kg)
Gross Vehicle Weight Rating Approx:
Approximately 2500 lbs (1134 kg)
🛡️ Safety Features
Ratings
Crash Test Data:
No formal crash test data equivalent to modern standards available for this era.
Active Features
Braking System:
Front disc brakes, rear drum brakes. (Specifics of caliper and drum sizes covered in manual).
Steering System:
Rack and pinion steering.
Passive Features
Seat Belts:
Provision for seat belts; availability and type may vary by original market.
Body Construction:
Monocoque (unibody) construction, characteristic Mini design.
💡 Technology Features
Infotainment
Audio System:
Basic radio (optional) with analog tuning.
Driver Assistance
ABS:
Not equipped.
Power Steering:
Not equipped as standard.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 6-12 months, as detailed in the manual.
Tune Up:
Regular checks of ignition timing, carburetor settings, and spark plugs recommended at intervals outlined in the manual.
Fluid Specifications
Engine Oil:
Viscosity typically 20W-50 or 20W-40, API SF or SG service classification (refer to manual for exact spec).
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio) for freeze and corrosion protection.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Rust Corrosion:
Common issue on classic vehicles; front wings, sills, and floor pans are typical areas.
Suspension Wear:
Hydrolastic suspension units (if fitted) require periodic servicing; rubber cones and bushes in the suspension can wear.
Gearbox Synchromesh:
Synchromesh on early gears can be a point of wear, especially 2nd gear.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
British Motor Corporation (BMC), later British Leyland.
Model Evolution
Countryman Development:
The Countryman (and Traveller) variant of the classic Mini was introduced to offer increased practicality and seating capacity compared to the standard Mini saloon.
1968 Context:
Represents a mature version of the classic Mini platform, benefiting from continuous development since its 1959 debut.
Production
Manufacturing Location:
United Kingdom.
🏆 Awards & Recognition
Recognitions
Design Icon:
The classic Mini, in all its variations including the Countryman, is widely recognized as an automotive design icon for its space-saving transverse engine layout and agile handling.