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Austin Mini Countryman 1961-1969 Workshop Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Austin Model: Mini Countryman Generation Generation: First Generation Codes Platform Code: ADO 66 👋 Introduction Market Position Market Segment: Compact Estate/Wagon Target Audience: Classic car...
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Austin Mini Countryman 1961-1969 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Austin
Model:
Mini Countryman
Generation
Generation:
First Generation
Codes
Platform Code:
ADO 66
👋 Introduction
Market Position
Market Segment:
Compact Estate/Wagon
Target Audience:
Classic car enthusiasts, DIY mechanics, owners of Austin Mini Countryman models from the specified years seeking to maintain, repair, or restore their vehicles.
Competitive Analysis
Key Competitors:
Hillman Husky, BMC Mini (standard models), possibly early Ford Escort variants (though less direct).
Key Features
Distinctive Attributes:
Unique estate car body on the Mini platform, offering increased practicality and cargo space. Known for its go-kart handling and efficient use of space.
📋 Manual Details
Coverage Areas
Applicable Years:
1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969
Page Count
Page Count:
356
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, timing, cooling, lubrication, fuel, ignition, emissions
Transmission Systems:
Gearbox removal, installation, overhaul, clutch operation
Drivetrain Systems:
Front-wheel drive, driveshafts, universal joints, final drive
Suspension Systems:
Front and rear suspension, springs, shock absorbers, steering linkage
Brake Systems:
Hydraulic system, front disc brakes, rear drum brakes, parking brake
Electrical Systems:
Wiring diagrams, lighting, ignition system, charging system, starter motor, instrumentation
Body And Chassis:
Body panel removal and installation, doors, windows, interior trim, chassis components
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid changes, filter replacements
Troubleshooting:
Diagnosis of common problems, symptom-based troubleshooting guides
Repair:
Detailed step-by-step repair procedures for all major components
Disassembly And Assembly:
Comprehensive guides for dismantling and reassembling all vehicle systems
Adjustments:
Carburetor tuning, ignition timing, brake adjustments, clutch adjustments
Installation And Removal:
Procedures for removing and installing components and accessories
Engine Rebuild:
Detailed procedures for cylinder head removal and overhaul, piston and connecting rod installation, crankshaft and bearing service, timing chain replacement.
Fuel System Repair:
Carburetor overhaul, fuel pump testing and replacement, fuel line inspection and repair.
Brake System Overhaul:
Front disc brake caliper overhaul, rear drum brake shoe replacement and adjustment, master cylinder testing and replacement.
Electrical Troubleshooting:
Diagnostic procedures for starting, charging, lighting, and ignition circuits, supported by wiring diagrams.
Technical Depth
Depth Of Coverage:
Comprehensive 'bumper-to-bumper' coverage suitable for DIY enthusiasts and professional mechanics, including detailed pictorial diagrams and exploded views.
Special Tools:
References specific special service tools required for various repair procedures, with illustrations of their use.
Torque Specifications:
Includes essential torque values for critical fasteners to ensure correct assembly and prevent damage.
Wear Limits:
Provides specified wear limits for various components to aid in diagnosing wear and determining the need for replacement.
📊 Manual Specifications
File Format
Print Quality:
High-resolution, ensuring clarity of text and diagrams for printing.
Compatibility:
Windows, Mac, and Linux OS
Print Quality
Printable:
Yes
Binding Type
Binding Type:
Digital (PDF Download)
Paper Type
Digital Requirement:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Engine Code:
1275 cc OHV Inline-4
Displacement:
1275 cc (77.8 cu in)
Bore X Stroke:
70.6 mm x 81.3 mm (2.78 in x 3.20 in)
Compression Ratio:
Varies by tune (e.g., 8.3:1 or 9.75:1 for standard models)
Engine Layout:
Transverse Inline-4, front-wheel drive.
Performance
Horsepower:
Approx. 55-60 bhp (depending on specific tune and variant)
Torque:
Approx. 65-70 lb-ft (depending on specific tune and variant)
Engine Description:
Simple, robust, and compact OHV engine known for its fuel efficiency and characterful operation.
Fuel System
Carburetion:
Single SU HS4 or Zenith CD175 carburetor (depending on market and year)
Fuel Type:
Leaded or Unleaded Petrol (depending on conversion/spec)
🔧 Transmission
Standard
Transmission Type:
4-speed manual transaxle
Optional
Optional Transmission:
Not typically offered on this model.
Features
Gearbox Layout:
Integrated with engine and final drive unit (all-in-one).
📐 Dimensions
Exterior
Length:
Approx. 3,722 mm (146.5 in)
Width:
Approx. 1,562 mm (61.5 in)
Height:
Approx. 1,340 mm (52.8 in)
Wheelbase:
Approx. 2,110 mm (83.0 in)
Weights
Curb Weight:
Approx. 650-700 kg (1430-1540 lbs)
Interior
Seating Capacity:
4-5 passengers (depending on configuration and comfort).
🛡️ Safety Features
Ratings
Safety Ratings:
No formal crash test ratings available from modern agencies for this era.
Active Features
Active Safety:
Front disc brakes, responsive steering, good visibility.
Passive Features
Passive Safety:
Basic body structure, seat belts (often optional or lap belts).
💡 Technology Features
Infotainment
Infotainment System:
Basic analogue radio (optional), simple dashboard instrumentation.
Driver Assistance
Driver Assistance:
None by modern standards. Relies on driver skill and awareness.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 6 months, whichever comes first (check manual for exact recommendation).
Tune Up Interval:
Recommended annually or every 10,000 miles for ignition and fuel system adjustments.
Fluid Specifications
Engine Oil:
SAE 20W-50 or 10W-40 (depending on climate and era recommendations, consult manual for exact spec, often straight-weight oils were used historically).
Gearbox Oil:
EP 90 Gear Oil (or similar hypoid gear oil for the combined engine/gearbox sump).
Brake Fluid:
DOT 3 or DOT 4 (check for specific recommendations regarding older fluid types or potential for DOT 5 incompatibility).
Coolant:
Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water.
Clutch Fluid:
Typically the same as brake fluid (DOT 3 or DOT 4).
Known Issues
Common Problems:
Rust (especially wheel arches, sills, floor pans), hydrolastic suspension issues (leaks, stiffness), gearbox synchromesh wear, oil leaks from engine and gearbox, electrical system gremlins, carburettor tuning.
Chassis Wear:
Subframe mounting points, cone springs wear and require replacement/adjustment.
📚 Vehicle History
Brand Heritage
Manufacturer:
Austin Motor Company (later part of British Motor Corporation - BMC).
Model Evolution
Development:
Developed as a more practical variant of the Mini, designed by Sir Alec Issigonis to offer increased luggage capacity and passenger space. Shares the basic mechanicals with the Mini but with a longer wheelbase and unique body shell.
Countryman Specifics:
The Countryman was one of several Mini variants designed to extend the model's appeal, offering more interior space and a larger boot than the standard Mini. It was closely related to the Morris Mini Traveller.
Production
Production Period:
1961-1969
Manufacturing Locations:
United Kingdom
🏆 Awards & Recognition
Recognitions
Design Award:
The Mini platform, of which the Countryman is a variant, is widely regarded as an icon of automotive design and engineering, winning numerous accolades over its production life.
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