Engine Mechanical:
Complete overhaul, cylinder head, pistons, crankshaft, connecting rods, valve train, timing system.
Engine Electrical:
Ignition system, starter motor, alternator, ECU diagnostics, wiring diagrams.
Fuel Injection System:
Fuel pump, injectors, throttle body, sensors (TPS, MAP, IAT), ECU control.
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications.
Lubrication System:
Oil pump, oil filter, oil sump, oil specifications and capacities.
Transmission Gearbox:
Gearbox disassembly, reassembly, gear ratios, shift mechanism, clutch operation.
Clutch:
Hydraulic clutch system, clutch plate inspection and replacement, clutch fluid.
Suspension Front:
Inverted telescopic forks, damping adjustments, oil type and level, seals, fork leg disassembly.
Suspension Rear:
Monoshock absorber, linkage system, spring preload adjustment, damping settings, bearing checks.
Braking System Front:
Brake calipers (e.g., Brembo radial mount), brake discs, master cylinder, brake fluid type, bleeding procedures.
Braking System Rear:
Rear brake caliper, disc, master cylinder, fluid type, bleeding.
Wheel And Tire:
Wheel bearing checks, tire pressure recommendations, wheel removal and installation, tire sizes.
Steering System:
Handlebar mounting, steering head bearings, steering lock.
Electrical Wiring Diagrams:
Comprehensive color-coded wiring diagrams for all circuits, component identification.
Instrumentation:
Dashboard assembly, gauge calibration, warning lights.
Lighting System:
Headlight, taillight, turn signals, license plate light, bulb types and replacement.
Bodywork And Trim:
Fairing removal and installation, seat, fuel tank, fenders, aesthetic components.
Frame And Structure:
Frame inspection, swingarm removal, pivot bearings.
Exhaust System:
Exhaust pipe removal, muffler inspection, gasket replacement.
Scheduled Maintenance:
Regular service intervals, lubrication, filter changes, bolt torques.
Disassembly Reassembly:
Detailed step-by-step instructions for component removal and installation.
Troubleshooting Guides:
Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).
Torque Specifications:
Precise torque values for critical fasteners throughout the motorcycle.
Fluid Capacities And Types:
Engine oil, coolant, brake fluid, fork oil specifications and fill levels.
Engine Rebuild:
Complete engine disassembly, inspection of wear parts, reassembly procedures.
Suspension Service:
Fork seal replacement, fork oil change, rear shock absorber service.
Brake System Maintenance:
Brake pad replacement, caliper overhaul, brake bleeding, master cylinder service.
Electrical Diagnostics:
Troubleshooting electrical faults, using diagnostic tools, interpreting wiring diagrams.
Fuel System Cleaning And Adjustment:
Injector cleaning, fuel filter replacement, throttle body synchronization.
Depth Of Coverage:
Comprehensive workshop-level detail covering all aspects of repair and maintenance.
Diagnostic Capability:
Advanced diagnostic procedures, symptom-based troubleshooting, fault code interpretation.
Illustrations Schematics:
Hundreds of high-quality images, diagrams, and detailed electrical schematics.
Component Level Repair:
Detailed instructions for repairing or replacing individual components within larger systems.
Special Tools:
Identification of specialized tools required for specific procedures.
Type:
Inline 3-cylinder, 4-stroke
Bore X Stroke:
Approx. 88 mm x 74.5 mm (Exact values detailed in manual)
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Ignition System:
Electronic ignition
Horsepower Peak:
Approx. 118-125 hp (Varies by model year and specific tuning)
Torque Peak:
Approx. 105-110 Nm (Varies by model year and specific tuning)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (RON 95 or higher recommended)
Engine Oil Type:
API SG/SH/SJ/SL, JASO MA/MA2 specification, SAE 10W-40 or 15W-50 (refer to manual for exact year recommendations)
Engine Oil Capacity With Filter:
Approx. 3.5 liters (Refer to manual for precise capacity and change procedure)
Coolant Capacity:
Approx. 1.7 liters (Refer to manual for exact capacity and type)
First Service:
Typically at 1,000 km (Check manual for exact interval and included checks).
Subsequent Services:
Generally every 6,000 - 12,000 km, with major service points at 12,000 km, 24,000 km etc. (Refer to detailed schedules in manual).
Brake Fluid Type:
DOT 4 (Refer to manual for confirmation and bleeding procedure).
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (typically a 50/50 mix with distilled water).
Common Wear Items:
Clutch plates, fork seals, chain and sprockets, brake pads, wheel bearings.
Electrical Gremlins:
Can sometimes exhibit minor electrical issues, often related to connections or grounds; diagnostic procedures are vital.
Throttle Response:
Some models may benefit from ECU remapping or throttle body synchronization for optimal performance.