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BMW 1 Series E81 E82 E87 E88 Roadster-Coupe Complete Workshop Service Repair Manual 2004 2005 2006 2007 2008 2009 2010 2011

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🏷️ Basic Information Identification Make: BMW Model: 1 Series Chassis Codes: E81 (3-door hatchback), E82 (Coupe), E87 (5-door hatchback), E88 (Convertible) Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009,...
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BMW 1 Series E81 E82 E87 E88 Roadster-Coupe Complete Workshop Service Repair Manual 2004 2005 2006 2007 2008 2009 2010 2011
🏷️ Basic Information
Identification
Make:
BMW
Model:
1 Series
Chassis Codes:
E81 (3-door hatchback), E82 (Coupe), E87 (5-door hatchback), E88 (Convertible)
Model Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
Codes
Product Name:
BMW 1 Series E81 E82 E87 E88 Roadster-Coupe Complete Workshop Service Repair Manual 2004 2005 2006 2007 2008 2009 2010 2011
👋 Introduction
Market Position
Segment:
Compact premium hatchback and coupe segment.
Target Audience:
Enthusiast owners and independent workshops seeking in-depth repair and maintenance information.
Competitive Analysis
Key Competitors:
Audi A3, Mercedes-Benz A-Class/B-Class, Volkswagen Golf.
Key Features
Value Proposition:
Empowers owners to perform DIY repairs, saving significant costs on dealership labor. Provides a comprehensive resource for maintaining vehicle integrity and performance.
Ease Of Use:
Step-by-step instructions with accompanying illustrations and diagrams for simplified comprehension.
Accessibility:
Instant download and multi-device compatibility (PC, Mac, tablet, smartphone).
📋 Manual Details
Coverage Areas
Overall Coverage:
Complete service and repair procedures for all BMW 1 Series models within the specified E8x generation.
Models Included:
All E81, E82, E87, and E88 body styles, encompassing all engine variants, trim levels, and transmission types.
Page Count
Estimated Page Count:
Varies significantly by specific model and engine, but comprehensive manuals of this type typically exceed 1000 pages.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Internal combustion engines, including petrol (N42, N43, N45, N46, N51, N52, N54, N55) and diesel (M47, M47TU, M47TUD2, N47, M57, M57TU, M57TU2). Covers engine mechanicals, lubrication, cooling, fuel delivery, ignition, exhaust, and emissions systems.
Transmission:
Manual and automatic transmissions. Includes clutch operation, gearbox repair, driveline components (driveshafts, differentials), and automatic transmission service and diagnostics.
Brakes:
Hydraulic brake systems, ABS, DSC (Dynamic Stability Control), parking brake. Covers brake pad/disc replacement, caliper servicing, brake fluid flush, and component diagnostics.
Suspension Steering:
Front and rear suspension systems, steering rack, power steering, wheel alignment. Covers component replacement (struts, shocks, control arms, ball joints), and steering system diagnostics.
Electrical Electronics:
12V electrical system, battery, alternator, starter motor, lighting systems, fuses, relays, wiring diagrams. Includes body control module (BCM), infotainment, and comfort electronics.
Body Chassis:
Bodywork, chassis structure, doors, hood, trunk, bumpers, interior trim, seat adjustment, convertible top mechanisms (E88). Covers panel repair, welding, and rust prevention.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, climate control. Covers refrigerant handling, compressor, condenser, evaporator, blower motor, and climate control module diagnostics.
Safety Restraint:
Airbag system, seat belts, SRS module, crash sensors. Covers system diagnosis and component replacement.
Procedures Included
Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant flush, brake fluid flush, tire rotation, battery testing and replacement, belt replacement.
Diagnostics Troubleshooting:
Fault code retrieval and interpretation (OBD-II), common symptom-based troubleshooting guides, electrical system diagnostics, component testing procedures.
Repair Rebuild:
Complete engine overhaul, transmission repair/rebuild, brake system overhauls, suspension component replacement, steering system repair, electrical component replacement.
Installation Replacement:
Replacement of major components such as engine, transmission, starter, alternator, fuel pump, radiators, AC compressors, and various body panels.
Special Tools:
Identification and usage of special tools required for specific procedures, such as engine timing tools, suspension compressors, and diagnostic equipment.
Technical Depth
Depth:
Comprehensive coverage from basic routine maintenance to advanced diagnostics and complete vehicle overhauls. Includes detailed torque specifications, clearances, and assembly procedures.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Searchable text for quick access to specific information.
Print Quality
Printability:
High-resolution, printable pages for convenient use in a workshop environment.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Software Requirements
Required Software:
Adobe Reader (or compatible PDF viewer)
⚙️ Engine Specifications
Primary Engine
Engine Options:
A wide range of BMW's acclaimed inline-4 and inline-6 engines. Petrol: 1.6L (N45/N43), 2.0L (N43/N46/N51/N52), 3.0L (N52/N54/N55). Diesel: 2.0L (M47/N47), 3.0L (M57).
Performance
Horsepower Range:
Approximately 115 hp to over 300 hp depending on engine variant (e.g., 116i to 135i variants).
Torque Range:
Approximately 150 Nm to over 400 Nm depending on engine variant.
Fuel System
Injection Type:
Multi-point fuel injection (MPI) and direct injection (DI) depending on engine generation and type.
Ignition System:
Electronic ignition with individual ignition coils.
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (ethylene glycol based) or equivalent.
Lubrication System
Oil Type:
BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) synthetic engine oil, viscosity dependent on engine and climate (e.g., 0W-30, 5W-30, 5W-40).
🔧 Transmission
Standard
Manual Transmissions:
Typically 6-speed manual transmissions (e.g., Getrag GS6-37BZ, GS6-53DZ) depending on engine torque.
Optional
Automatic Transmissions:
Optional 6-speed automatic transmissions (e.g., ZF 6HP19, 6HP21) and later 8-speed Steptronic transmissions.
Features
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) meeting BMW specifications (e.g., ATF3, ATF6 for ZF transmissions). Manual transmissions typically use specific gear oil.
Clutch:
Hydraulically operated single dry plate clutch for manual transmissions.
📐 Dimensions
Exterior
Length:
E87 (Hatchback): ~4.24m; E88 (Convertible): ~4.36m; E82 (Coupe): ~4.36m.
Width:
E87: ~1.75m; E88/E82: ~1.76m.
Height:
E87: ~1.42m; E88: ~1.39m; E82: ~1.39m.
Cargo
Trunk Volume Hatchback:
E87: Approx. 330-360 liters, expandable with rear seats folded.
Trunk Volume Coupe Convertible:
E82: Approx. 370 liters; E88: Approx. 210 liters (roof down).
Weights
Curb Weight:
Approximately 1350 kg to 1600 kg, depending on body style and engine.
Gross Vehicle Weight Rating:
Varies by model, typically around 1800-2000 kg.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Generally awarded 5 stars for adult occupant protection, with high marks for front and side impact safety.
Active Features
Stability Control:
Standard DSC (Dynamic Stability Control) or DTC (Dynamic Traction Control) on many models.
Braking Assist:
ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), Brake Assist.
Passive Features
Airbags:
Front, side, and curtain airbags. Optional knee airbags.
Seat Belts:
Three-point inertia-reel seat belts with pretensioners and belt force limiters.
💡 Technology Features
Infotainment
Infotainment System:
BMW iDrive system, often with professional or business navigation options. Includes CD player, radio, auxiliary input, and Bluetooth connectivity.
Driver Assistance
Driver Assistance Features:
Optional features may include parking sensors (front and rear), cruise control, rain-sensing wipers, and automatic headlights.
Connectivity
Connectivity Options:
USB interface, Bluetooth hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 miles (25,000 km) or annually, whichever comes first, as indicated by the Condition Based Service (CBS) system or oil quality.
Brake Fluid Change:
Every 2 years, regardless of mileage.
Coolant Change:
BMW Longlife coolant typically has a long service life, often up to 5 years or more, but check specific vehicle recommendations and manual.
Spark Plug Replacement:
Varies by engine, but generally between 60,000 to 100,000 miles for iridium or platinum plugs.
Fluid Specifications
Power Steering Fluid:
BMW Power Steering Fluid (Pentosin CHF 11S or similar approved fluid).
Coolant Capacity:
Approximately 7-8 liters for most engine variants.
Engine Oil Capacity:
Varies by engine, typically 4.5 to 6.5 liters.
Known Issues
Common Issues Petrol:
N43/N45/N46 engines can experience ignition coil failures, fuel injector issues, VANOS solenoid problems, and oil leaks from valve cover gaskets. N54/N55 twin-turbo engines may have high-pressure fuel pump (HPFP) issues, turbocharger wastegate rattle, and charge pipe failures.
Common Issues Diesel:
M47/N47 diesel engines can suffer from swirl flap failures, EGR valve issues, timing chain guide wear (especially on N47), and DPF (Diesel Particulate Filter) regeneration problems.
Common Issues General:
Water pump and thermostat failures, eccentric shaft sensor issues, electronic water pump failures (later models), and various electrical gremlins can occur across different engine variants.
📚 Vehicle History
Brand Heritage
Heritage:
BMW's reputation for producing sporty, driver-focused vehicles with premium engineering and performance.
Model Evolution
Introduction Of E8X:
The first generation of the BMW 1 Series, introduced in 2004 (E87 hatchback), expanded to Coupe (E82) and Convertible (E88) in 2007, and a 3-door hatchback (E81) in 2007. Designed to offer BMW's signature driving dynamics in a more compact and accessible package.
Production
Manufacturing Locations:
Primarily produced at BMW's plant in Leipzig, Germany, and potentially other BMW facilities.
Production Period:
2004-2011 (for the E8x generation covered by this manual).
🏆 Awards & Recognition
Recognitions
Ward S 10 Best Engines:
Several BMW engines used in the 1 Series (e.g., the N52 inline-6 and N54/N55 inline-6 twin-turbo) have been recognized on Ward's 10 Best Engines list for their performance, efficiency, and refinement.
Ratings
General Reputation:
The E8x 1 Series is generally well-regarded for its engaging driving dynamics, quality interior, and premium feel, positioning it as a benchmark in its segment.
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