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BMW 2002 New Class 1962-1977 Workshop Service Repair Manual R

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🏷️ Basic Information Identification Make: BMW Model: 2002 (New Class) Chassis Code: 114 Generation Generation Designation: First Generation (New Class Sedan) Codes Engine Code Range: M10 Series (e.g., M10B18, M10B20)...

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类型: Car

厂商:

斯库: 414976

标签: 1962 1963 1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 2002 BMW Car Cars Misc New Class

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Description

🏷️ Basic Information

Identification

Make:

BMW

Model:

2002 (New Class)

Chassis Code:

114

Generation

Generation Designation:

First Generation (New Class Sedan)

Codes

Engine Code Range:

M10 Series (e.g., M10B18, M10B20)

Vin Code Identifier:

Generally starts with 102XXXX for 114 chassis

👋 Introduction

Market Position

Market Segment:

Compact Executive Sedan/Coupe (entry-level luxury and sporting)

Competitive Analysis

Competitors:

Alfa Romeo Giulia, Mercedes-Benz 200/220 series, Ford Taunus, Opel Rekord, Fiat 124 Sport Sedan

Key Features

Design Philosophy:

Sporty handling, driver-focused ergonomics, robust engineering, advanced for its time

Heritage Impact:

Established BMW's reputation for 'The Ultimate Driving Machine' in the compact segment

📋 Manual Details

Coverage Areas

Coverage Years:

1962-1977

Page Count

Page Count:

751

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full overhaul, diagnosis, component repair (pistons, rings, bearings, crankshaft, camshaft, valve train)

Engine Fuel System:

Carburetor service (Zenith, Solex), fuel pump, fuel lines, fuel tank

Engine Ignition System:

Distributor, ignition coil, spark plugs, timing, troubleshooting

Cooling System:

Radiator, water pump, thermostat, hoses, fan, coolant specifications

Exhaust System:

Manifolds, pipes, mufflers, gaskets

Transmission Manual:

Gearbox overhaul, clutch service, shifting mechanisms

Transmission Automatic:

Service and repair procedures for available automatic transmissions (less common but covered if applicable)

Drivetrain Rear Axle:

Differential service, axle shafts, bearings, lubrication

Suspension Front:

MacPherson struts, control arms, ball joints, steering knuckle, springs, shock absorbers

Suspension Rear:

Trailing arms, coil springs, shock absorbers, bushings

Steering System:

Steering box, tie rods, linkages, steering column

Brakes Front:

Disc brake calipers, pads, rotors, brake lines

Brakes Rear:

Drum brake shoes, drums, wheel cylinders, brake lines

Brake System Master Cylinder:

Master cylinder repair and replacement, fluid specifications

Electrical System Charging:

Alternator, voltage regulator, wiring diagrams

Electrical System Starting:

Starter motor, starter solenoid, battery service

Lighting System:

Headlights, taillights, turn signals, interior lighting

Instrumentation:

Dashboard gauges, warning lights, speedometers, tachometers

Body And Chassis:

Frame inspection, body panel repair, rust prevention

Interior Trim:

Seat removal, door panel service, headliner

HVAC System:

Heater core, blower motor, ventilation controls

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, lubrication points

Troubleshooting:

Diagnostic flowcharts for common problems, electrical issues, engine performance

Component Removal Installation:

Detailed steps for removing and reinstalling all major mechanical and electrical components

Engine Rebuild:

Step-by-step instructions for complete engine disassembly, inspection, and reassembly

Transmission Overhaul:

Complete guide to disassembling, inspecting, and rebuilding manual and automatic transmissions

Brake System Repair:

Disc and drum brake servicing, bleeding procedures, parking brake adjustments

Electrical Diagnostics:

Wiring diagrams for all systems, troubleshooting common electrical faults

Suspension And Steering Alignment:

Adjustment procedures and specifications for wheel alignment

Bodywork And Paint:

Minor body repair techniques, panel alignment

Technical Depth

Depth:

Comprehensive (covers basic maintenance to complete engine and transmission rebuilds)

Diagnostic Capability:

Advanced diagnostic procedures, troubleshooting guides, torque specifications, electrical resistance values

Precision Data:

Detailed torque specifications, clearance measurements, timing settings, fluid capacities

📊 Manual Specifications

File Format

File Type:

PDF

Print Quality

Scanned Quality:

High-resolution scans, legible text and diagrams

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

Searchability

Text Searchable:

Yes (typically)

⚙️ Engine Specifications

Primary Engine

Engine Family:

BMW M10 Inline-4

Engine Variants

Displacement And Models:

1.8L (1775cc, 1800), 2.0L (1990cc, 2000, 2002, 2002tii)

Performance

1800 Horsepower:

Approx. 90 hp (DIN)

2000 Horsepower:

Approx. 100-113 hp (DIN)

2002Tii Horsepower:

Approx. 130 hp (DIN) with Kugelfischer mechanical fuel injection

Fuel System

Fuel Delivery Standard:

Single or Twin Downdraft Carburetors (Zenith, Solex)

Fuel Delivery Tii:

Kugelfischer Mechanical Fuel Injection

Fuel Type

Recommended Fuel:

Unleaded gasoline (Octane rating to be specified in manual, likely 91+RON)

🔧 Transmission

Standard

Standard Transmission:

4-speed Manual

Optional

Optional Transmission:

3-speed Automatic (ZF 3HP12)

Features

Clutch Type:

Single dry plate, hydraulically actuated

📐 Dimensions

Exterior

Wheelbase:

Approx. 2565 mm (100.9 in)

Length:

Approx. 4100-4250 mm (161.4-167.3 in) depending on model year and body style

Width:

Approx. 1620 mm (63.8 in)

Height:

Approx. 1410 mm (55.5 in)

Weights

Curb Weight:

Approx. 950-1050 kg (2094-2315 lbs)

Gross Vehicle Weight Rating:

To be specified in manual

Cargo

Trunk Capacity:

Modest, designed for compact car, to be specified in manual

🛡️ Safety Features

Ratings

Crash Test Results:

No formal ratings as per modern standards, but designed with safety cage and crumple zones for its era.

Active Features

Braking System Type:

Dual-circuit hydraulic system, front discs, rear drums

Passive Features

Seatbelts:

Initially lap belts, later models offered shoulder belts. Manual will detail installation/adjustment.

Steering Column:

Collapsible steering column (a safety feature for the time)

💡 Technology Features

Infotainment

Audio System:

Typically AM/FM radio, often aftermarket upgrades present.

Driver Assistance

Driver Aids:

None by modern standards. Focus on driver engagement.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions (refer to manual for exact specification).

Tune Up Interval:

Spark plugs, ignition timing, carburetor adjustment often recommended annually or every 10,000-15,000 miles.

Fluid Specifications

Engine Oil Type:

API SF or SG, SAE 20W-50 or 10W-40 (verify with manual based on climate).

Coolant Type:

Ethylene glycol based antifreeze, 50/50 mix with distilled water. Manual will specify concentration and capacity.

Transmission Fluid Manual:

GL-4 Gear Oil, SAE 75W-90 or 80W-90 (verify with manual).

Transmission Fluid Automatic:

Dexron-III or equivalent (verify with manual).

Brake Fluid Type:

DOT 3 or DOT 4 (verify with manual).

Known Issues

Rust Prone Areas:

Wheel arches, rocker panels, floor pans, battery tray, strut towers.

Engine Wear:

Timing chain wear, oil consumption on high-mileage engines, carburetor tuning issues.

Cooling System Issues:

Water pump leaks, thermostat sticking, radiator clogging.

Suspension Wear:

Worn control arm bushings, strut mounts, and tie rod ends.

📚 Vehicle History

Brand Heritage

Founding Philosophy:

BMW's commitment to sporty, driver-centric vehicles, moving beyond motorcycles and aircraft engines.

Model Evolution

New Class Introduction:

The 'New Class' sedans (like the 1500/1600) laid the groundwork for the 2002.

2002 Launch:

Introduced in 1968 as a sporty variant of the 1602 sedan, powered by a 2.0L engine.

Performance Variants:

Development included the 2002tii (fuel injected) and the legendary 2002 Turbo (turbocharged).

Production

Production Period:

1968-1976 for the 2002/2002tii (New Class sedan series continued beyond).

Manufacturing Location:

Munich, Germany (BMW AG)

🏆 Awards & Recognition

Recognitions

Automotive Journalism Awards:

Widely praised by automotive press for its handling and performance; often cited as a benchmark for sports sedans of its era.

Ratings

Classic Car Status:

Highly regarded classic car, sought after by enthusiasts for its driving dynamics and historical significance.