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BMW 3 Series 320i 1975-1984 Workshop Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 320i Codes Chassis Code: E21 Generation Generation Designation: First Generation E21 Production Years Covered: 1975-1984 👋 Introduction Market Position...
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BMW 3 Series 320i 1975-1984 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
320i
Codes
Chassis Code:
E21
Generation
Generation Designation:
First Generation E21
Production Years Covered:
1975-1984
👋 Introduction
Market Position
Market Segment:
Compact executive sports sedan
Target Audience:
Enthusiasts, DIY mechanics, owners seeking to maintain and repair their classic BMW
Competitive Analysis
Key Competitors:
Mercedes-Benz W123 (240D, 230E), Audi 80/Fox, Alfa Romeo Alfetta, Ford Sierra
Key Features
Vehicle Philosophy:
Driver-focused, balanced handling, quality engineering
Manual Value Proposition:
Provides detailed, expert guidance for maintaining and repairing the iconic E21 3 Series
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
Page Count
Page Count:
910
📖 Manual Coverage
Systems Covered
Engine:
M10 engine family, including M10B20 (2.0L inline-4)
Fuel System:
Bosch L-Jetronic fuel injection system, fuel pump, injectors, lines, tank
Ignition System:
Electronic ignition, distributor, coil, spark plugs, wiring
Transmission:
4-speed and 5-speed manual transmissions, clutch system, driveshafts
Suspension:
Front MacPherson struts, rear semi-trailing arms, springs, dampers, bushings
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, parking brake
Steering:
Recirculating ball steering system, steering column, linkages
Electrical System:
12V system, alternator, starter motor, battery, lighting, fuses, relays, wiring diagrams
Cooling System:
Radiator, fan, thermostat, water pump, coolant passages
Exhaust System:
Exhaust manifold, catalytic converter (later models), muffler, pipes
Body And Chassis:
Unibody construction, body panels, doors, hood, trunk, interior trim
HVAC:
Heater core, ventilation system, controls
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug checks, fluid checks and changes
Troubleshooting:
Diagnostic procedures for engine performance, electrical faults, and mechanical issues
Repair:
Step-by-step instructions for component replacement and repair across all systems
Overhaul:
Engine and transmission overhaul procedures
Adjustment:
Valve clearance adjustment, ignition timing adjustment, carburetor/fuel injection tuning
Specifications:
Torque specifications for critical fasteners, clearances, fluid capacities, and wear limits
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Resolution:
High-resolution scans ensuring clarity of diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M10B20
Engine Type:
Inline 4-cylinder, SOHC
Displacement:
1990 cc (2.0 Liters)
Performance
Horsepower:
115 PS (113 hp) at 5800 rpm (approximate, varies by market/emission standards)
Torque:
165 Nm (122 lb-ft) at 3500 rpm (approximate)
Fuel System
Fuel Delivery:
Bosch L-Jetronic Electronic Fuel Injection
Fuel Type:
Unleaded gasoline (minimum 91 RON recommended)
Engine Management
Engine Control Unit:
Bosch Motronic (integrated ignition and fuel management in later versions)
🔧 Transmission
Standard
Type:
4-speed Manual
Optional
Type:
5-speed Manual, 3-speed ZF Automatic (optional)
Features
Clutch Type:
Single dry plate diaphragm spring clutch
Gear Ratios:
Specific gear ratios provided in manual for each transmission type
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (check manual for exact BMW specification)
Automatic Transmission Fluid:
Dexron II or equivalent (for automatic models)
📐 Dimensions
Exterior
Wheelbase:
2563 mm (100.9 in)
Length:
4355 mm (171.5 in)
Width:
1695 mm (66.7 in)
Height:
1380 mm (54.3 in)
Weights
Curb Weight:
1150 kg (2535 lbs) (approximate, varies by equipment)
Gross Vehicle Weight Rating:
Refer to vehicle identification plate or manual
Tires And Wheels
Standard Tire Size:
175/70 HR 13
Wheel Bolt Pattern:
4x100
Wheel Offset:
ET18 to ET20 (typical for 13-inch wheels)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (No standardized ratings available for this era)
Active Features
Brakes:
Front ventilated disc brakes, rear drum brakes
Steering:
Recirculating ball steering (non-power assisted standard, power assisted optional on later models)
Passive Features
Seatbelts:
Three-point front seatbelts, two-point rear seatbelts (three-point rear optional/market dependent)
Body Structure:
Reinforced passenger cell, crumple zones
💡 Technology Features
Infotainment
Radio:
Factory fitted radio (often Blaupunkt or Becker) with AM/FM, cassette player available on later models.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was optional and became more common on later production years, especially on higher trims.
Connectivity
Connectivity Features:
None by modern standards; focused on mechanical and driver feedback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or annually (refer to manual for specific recommendation)
Filter Replacement Interval:
Oil filter with every oil change; air filter and fuel filter every 15,000-30,000 miles (24,000-48,000 km)
Timing Belt Chain:
M10 engines use a timing chain, which is generally maintenance-free but requires inspection for wear/stretch.
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 15W-40 or 10W-40 (check manual for specific BMW recommendation, synthetic blends are beneficial)
Coolant Type:
Ethylene glycol based antifreeze, mixed 50/50 with distilled water
Brake Fluid Type:
DOT 4
Power Steering Fluid:
ATF Dexron II (if equipped with power steering)
Known Issues
Engine Mounts:
Wear and degradation leading to vibration and noise.
Rust:
Common on wheel arches, sills, door bottoms, and trunk floor.
Fuel Lines:
Degradation of rubber fuel lines and fittings over time.
Electrical Connections:
Corrosion and loose connections in wiring harnesses and grounds.
Cooling System:
Leaking hoses, cracked radiator end tanks, failing water pump.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
BMW's commitment to sporting sedans and driver engagement
Model Evolution
E21 Introduction:
Introduced in 1975 as the successor to the BMW 02 Series, setting the foundation for the 3 Series legacy.
E21 Design:
Iconic 'Hofmeister kink', driver-oriented dashboard, distinctive kidney grille.
Production
Manufacturing Locations:
Mainly Munich, Germany; also Dingolfing, Germany and Rosslyn, South Africa.
Total Production E21:
Approx. 1.36 million units
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Considered a benchmark for compact sports sedans of its era, praised for handling and build quality.
Ratings
Classic Car Status:
Highly regarded by enthusiasts, often featured in 'best of' lists for classic BMWs.
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