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BMW 3 Series 325 1984-1990 Workshop Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Sub Model: 325 Model Years Covered: 1984, 1985, 1986, 1987, 1988, 1989, 1990 Codes Chassis Code: E30 Engine Code Identifier: M20B25...
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类型: Car
厂商:
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BMW 3 Series 325 1984-1990 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Sub Model:
325
Model Years Covered:
1984, 1985, 1986, 1987, 1988, 1989, 1990
Codes
Chassis Code:
E30
Engine Code Identifier:
M20B25
👋 Introduction
Market Position
Segment:
Compact Executive / Sports Sedan
Target Audience:
Enthusiasts, DIY mechanics, professional automotive repair shops
Competitive Analysis
Competitors Era:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Volvo 240
Key Features
Driving Dynamics:
Renowned for its balanced chassis, rear-wheel drive dynamics, and engaging driving experience
Build Quality:
Typical BMW build quality, known for durability and longevity
Engine Reputation:
M20 inline-six engine celebrated for its smoothness and linear power delivery
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF (Instant Download)
Primary Coverage:
Comprehensive repair, service, and maintenance procedures
Page Count
Page Count:
550 pages
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, rebuilding, cylinder head, pistons, crankshaft, camshafts, timing
Engine Management:
Fuel injection system (Bosch Motronic), ignition system, sensors, actuators, ECU diagnostics
Transmission Manual:
Manual gearbox overhaul, clutch replacement, driveshafts
Transmission Automatic:
Automatic gearbox service and repair (if applicable to 325 models covered)
Drivetrain:
Rear axle, differential, wheel bearings
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications
Steering:
Steering rack, power steering system, steering column, wheel alignment
Brakes:
Front and rear brake systems (disc brakes), hydraulic system, ABS (if equipped), parking brake
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting, fuses, relays, dashboard instruments
Bodywork And Chassis:
Body panel removal and installation, chassis components, rust repair, interior trim
HVAC:
Heating, ventilation, and air conditioning system service
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter
Cooling System:
Radiator, thermostat, water pump, coolant hoses, fan
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt adjustments
Troubleshooting:
Diagnostic procedures, fault finding for engine, electrical, and mechanical systems
Major Repairs:
Engine overhaul, transmission rebuild, suspension component replacement, brake system overhauls
Component Replacement:
Detailed instructions for replacing specific parts and components across all systems
Diagnostics:
OBD-I (On-Board Diagnostics) procedures and interpretation of diagnostic trouble codes (DTCs)
Torque Specifications:
Precise torque values for all critical fasteners
Wiring Diagrams:
Complete and detailed electrical system wiring schematics
Technical Depth
Depth Of Information:
Detailed explanations, diagrams, and step-by-step instructions for both amateur and professional mechanics
Diagnostic Troubleshooting:
In-depth diagnostic flowcharts and troubleshooting guides for common and uncommon issues
Rebuilding Procedures:
Comprehensive instructions for rebuilding major components like engines and transmissions
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes (typically included in quality PDFs)
Print Quality
Resolution:
High-resolution for clear diagrams and text
Binding Type
Binding:
Not applicable (PDF format)
Paper Type
Paper Type:
Not applicable (PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, Naturally Aspirated
Engine Code:
M20B25
Displacement:
2494 cc (2.5 Liters)
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
8.8:1 or 9.7:1 (depending on market/specific version)
Performance
Horsepower:
Approximately 170 hp (127 kW) at 5800 rpm
Torque:
Approximately 170 lb-ft (230 Nm) at 4300 rpm
Fuel System
Fuel Delivery:
Bosch Motronic fuel injection (sequential or multi-point)
Fuel Type:
Unleaded gasoline
Fuel Octane Rating:
Premium unleaded (91+ RON or 87+ AKI)
🔧 Transmission
Standard
Transmission Type:
Getrag 260 5-speed manual transmission
Optional
Transmission Type:
ZF 4HP22 4-speed automatic transmission
Features
Clutch:
Hydraulically actuated single dry plate clutch
Differential:
Limited-slip differential (LSD) often optional or standard on sportier trims
📐 Dimensions
Exterior
Length:
Approx. 4345 mm (171.1 in)
Width:
Approx. 1678 mm (66.1 in)
Height:
Approx. 1380 mm (54.3 in)
Wheelbase:
Approx. 2565 mm (101.0 in)
Weights
Curb Weight:
Approx. 1270-1350 kg (2800-3000 lbs)
Gross Vehicle Weight Rating:
Varies by specific model and configuration
Towing Capacity:
Not typically specified or recommended for this model range
🛡️ Safety Features
Ratings
NHTSA Rating Era:
NHTSA ratings from this era are less comprehensive than modern standards
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option or standard on later models
Traction Control:
Traction Control System (ASC) was not commonly available on E30 models
Passive Features
Airbags:
Driver's side airbag became available as an option in later model years (post-1987)
Seatbelts:
Three-point inertia-reel seatbelts (front and rear)
💡 Technology Features
Infotainment
Head Unit:
Original factory radio/cassette player, often with options for upgraded aftermarket units
Speakers:
Typically 4-6 speaker system
Driver Assistance
Cruise Control:
Available as an option
Connectivity
Original Connectivity:
None by modern standards; analog systems
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first
Spark Plug Replacement:
Typically every 30,000 miles (48,000 km)
Coolant Flush:
Every 2 years or 30,000 miles (48,000 km)
Transmission Fluid Change Manual:
Check manual; generally considered 'lifetime' but recommended every 60,000 miles (100,000 km)
Transmission Fluid Change Automatic:
Recommended every 30,000-50,000 miles (48,000-80,000 km)
Fluid Specifications
Engine Oil Type:
SAE 15W-40 or 10W-40 API SG or higher (check manual for precise specification)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48) or equivalent ethylene glycol-based coolant with corrosion inhibitors
Brake Fluid Type:
DOT 4
Transmission Fluid Manual:
GL-4 Gear Oil (e.g., 75W-90)
Transmission Fluid Automatic:
ZF TE-ML 11A or Dexron III (check manual for exact specification)
Power Steering Fluid:
ATF Dexron II or III
Known Issues
Engine Mounts:
Often prone to wear and cracking, leading to vibration
Cooling System Leaks:
Plastic thermostat housing, radiator end tanks, and hose connections can degrade and leak
Fuel Pump Reliability:
Early models may have had less robust fuel pumps
Window Regulators:
Mechanical components can wear out, leading to sticky or inoperable windows
Rust:
Common areas include wheel arches, rocker panels, and around windows
Biodegradable Wiring:
Some wiring insulation in BMWs of this era could become brittle over time
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's commitment to 'The Ultimate Driving Machine' ethos
Model Evolution
E30 Introduction:
The E30 platform succeeded the E21 and introduced significant advancements in chassis design and engineering
E30 Variants:
Included coupe, sedan, convertible, and touring (wagon) body styles, with various engine options (e.g., 318i, 325e, 325i, M3)
325 Introduction:
The 325 model was introduced to offer a more powerful and refined six-cylinder option within the E30 range
Production
Production Years E30:
1982-1994 (global)
Production Location:
Primarily Dingolfing, Germany; also South Africa, USA (CKD kits)
🏆 Awards & Recognition
Recognitions
E30 Legacy:
The E30 chassis is widely considered a classic and highly desirable BMW model, often lauded for its purity of driving experience
325I Performance Acclaim:
Praised by automotive journalists of the era for its balanced handling and strong inline-six engine
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