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BMW 3 Series 1999-2005 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Generations Covered: E46 Product Name: BMW 3 Series 1999-2005 Service Repair Manual Codes Chassis Codes: E46 👋 Introduction Market Position...
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类型: Car
厂商:
斯库: 471767
BMW 3 Series 1999-2005 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Generations Covered:
E46
Product Name:
BMW 3 Series 1999-2005 Service Repair Manual
Codes
Chassis Codes:
E46
👋 Introduction
Market Position
Market Position:
The E46 generation BMW 3 Series was positioned as a premium compact executive car, known for its driving dynamics, sophisticated engineering, and luxury amenities, competing with models from Mercedes-Benz (C-Class) and Audi (A4).
Competitive Analysis
Competitive Analysis:
The 3 Series E46 distinguished itself with a more driver-focused chassis and superior handling compared to many rivals, offering a blend of performance and everyday usability.
Key Features
Key Features Vehicle:
Renowned for its 'Ultimate Driving Machine' reputation, balanced chassis, rear-wheel-drive (and xDrive all-wheel-drive) options, powerful inline-six engines, and high-quality interior appointments.
📋 Manual Details
Coverage Areas
Body Styles Covered:
Sedan, Coupe, Convertible, Sportwagon (Touring)
Trim Levels Covered:
323i, 325i, 325xi, 328i, 330i, 330xi, M3
Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, engine control unit (ECU), diagnosis and testing.
Transmission Systems:
Manual and automatic transmission repair, diagnosis, fluid specifications, clutch system, driveshafts, differentials.
Suspension And Steering:
Front and rear suspension components, shock absorbers, springs, control arms, steering rack, power steering system.
Brake Systems:
Hydraulic system, ABS, DSC (Dynamic Stability Control), brake pads, rotors, calipers, parking brake.
Electrical Systems:
Wiring diagrams, battery, alternator, starter, lighting, fuses, relays, power windows, central locking, instrument cluster, infotainment system.
HVAC System:
Heating, ventilation, air conditioning (A/C) system diagnosis and repair, refrigerant, compressor, evaporator, blower motor.
Body And Chassis:
Body panels, doors, hood, trunk, bumpers, interior trim, chassis components, corrosion protection.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacements.
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, circuit testing, component testing using diagnostic tools.
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems.
Specifications And Tolerances:
Torque specifications, clearances, alignment data, fluid capacities, electrical resistance values.
Technical Depth
Technical Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution, printable pages
Binding Type
Binding Type:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Options Gasoline:
2.5L inline-6 (M52TU/M54B25), 2.8L inline-6 (M52TU), 3.0L inline-6 (M54B30), 3.2L inline-6 (S54B32 - M3)
Engine Options Diesel:
2.0L inline-4 turbodiesel (M47 - less common in North America), 3.0L inline-6 turbodiesel (M57 - less common in North America)
Performance
Horsepower Range:
168 hp (323i) to 333 hp (M3)
Torque Range:
184 lb-ft (323i) to 262 lb-ft (M3)
Fuel System
Fuel System Type:
Multi-point fuel injection (MPI) with Electronic Throttle Control (ETC) on later M54 engines.
Recommended Fuel:
Premium Unleaded (91+ octane)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (Getrag S5D 250G)
Optional
Optional Transmission:
5-speed Automatic (GM A5S 325R for M52TU/M54, ZF 5HP19 for earlier models)
Features
M3 Transmission:
6-speed Manual (Getrag S6S 420G) for E46 M3.
📐 Dimensions
Exterior
Wheelbase:
107.4 inches (2728 mm)
Overall Length Sedan:
180.4 inches (4582 mm)
Overall Length Coupe:
177.7 inches (4514 mm)
Overall Length Convertible:
177.7 inches (4514 mm)
Overall Length Sportwagon:
184.3 inches (4681 mm)
Weights
Curb Weight Range:
3,200 lbs (1451 kg) to 3,700 lbs (1678 kg)
Gvw Range:
4,500 lbs (2041 kg) to 4,800 lbs (2177 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (1999-2005 models)
IIHS Side Impact:
Good (for models equipped with side airbags)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Dynamic Stability Control (DSC), Traction Control System (ASC+T).
Passive Features
Passive Safety Features:
Front airbags, front side-impact airbags, available head protection system (HPS), seatbelt pretensioners, crumple zones.
💡 Technology Features
Infotainment
Infotainment System:
Optional professional navigation system, cassette player, CD player, DSP (Digital Sound Processor) audio system.
Driver Assistance
Driver Assistance Features:
Park Distance Control (PDC) - optional.
Connectivity
Connectivity Features:
Optional BMW Assist (telematics service), optional Bluetooth hands-free interface on later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 to 10,000 miles (12,000 to 16,000 km) or annually, depending on driving conditions and vehicle inspection system (CBS) recommendations.
Spark Plug Replacement:
60,000 miles (96,000 km) for standard spark plugs; iridium spark plugs can last up to 100,000 miles (160,000 km).
Coolant Flush:
Every 2 years or 30,000 miles (48,000 km).
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Engine Oil Specification:
BMW Longlife-01 (LL-01) or LL-98 approved synthetic oil, typically 5W-30 or 5W-40 depending on climate. Check owner's manual for specific engine.
Coolant Specification:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) mixed 50/50 with distilled water.
Transmission Fluid Manual:
MTF LT-2 or equivalent (e.g., Pentosin MTF 2).
Transmission Fluid Automatic:
BMW ATF LT-3 or equivalent (e.g., Pentosin ATF1).
Brake Fluid Specification:
DOT 4.
Known Issues
Common Issues Engine:
VANOS (Variable Valve Timing) solenoid failures, CCV (Crankcase Ventilation) system clogs leading to oil leaks, oil filter housing gasket leaks, spark plug well oil leaks (on M54 engines), coolant expansion tank cracks, water pump failures (plastic impeller).
Common Issues Suspension:
Front control arm bushings (bushings wear out, leading to steering looseness), rear shock mounts, wheel bearing failures.
Common Issues Electrical:
Heater core failure (leading to loss of heat or coolant leaks), blower motor resistor failure, ABS/DSC sensor failures, door module failures, instrument cluster pixel degradation.
Common Issues Body:
Rust on fender lips, rocker panels, and subframes (especially in areas with road salt). Door seal wear.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW, Bayerische Motoren Werke AG, has a long-standing reputation for producing performance-oriented luxury vehicles with a strong emphasis on driving pleasure.
Model Evolution
Model Evolution E46:
The E46 generation, introduced in 1998 (for the 1999 model year), was a significant evolution from the E36, featuring a stiffer chassis, improved aerodynamics, and more powerful engine options. It was produced in various body styles to cater to a wider market. Mid-cycle updates included engine refinements and styling tweaks.
Production
Production Years:
1998-2006 (E46 generation, covering model years 1999-2005 in this manual).
Manufacturing Locations:
Germany (Munich, Dingolfing), Austria (Steyr), South Africa (Rosslyn), USA (Spartanburg - for certain SUV models, not E46).
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
3 Series (various iterations, including E46) frequently appeared on Car and Driver's '10Best' list throughout its production run for its exceptional driving dynamics.
Performance Car Of The Year:
E46 M3 recognized by various automotive publications for its class-leading performance and handling.
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