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BMW 3 Series (E46) 328i Sport Wagon 1999-2005 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Trim Level: 328i Sport Wagon Model Years Covered: 1999-2005 Generation Generation Name: E46 Generation Years: 1998-2006 (global) Codes...
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BMW 3 Series (E46) 328i Sport Wagon 1999-2005 Service Repair ManualBMW 3 Series (E46) 328i Sport Wagon 1999-2005 Service Repair ManualBMW 3 Series (E46) 328i Sport Wagon 1999-2005 Service Repair ManualBMW 3 Series (E46) 328i Sport Wagon 1999-2005 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Chassis Code:
E46
Trim Level:
328i Sport Wagon
Model Years Covered:
1999-2005
Generation
Generation Name:
E46
Generation Years:
1998-2006 (global)
Codes
Engine Code Typical:
M52TU B28
👋 Introduction
Market Position
Market Segment:
Compact Executive Wagon (Premium Sport Wagon)
Competitive Analysis
Key Competitors:
Audi A4 Avant, Mercedes-Benz C-Class Wagon, Volvo V70
Key Features
Vehicle Appeal:
Blend of sporty driving dynamics, premium interior, and practical wagon utility
Manual Value Proposition:
Provides professional-level repair and maintenance information, enabling owners to service their vehicles effectively.
📋 Manual Details
Coverage Areas
Primary Coverage:
BMW 3 Series (E46) 328i Sport Wagon
Secondary Coverage:
Related E46 Sedan, Coupe, Convertible, M3 models (for general system understanding)
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Digital Delivery:
Downloadable Link
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, component testing, timing, cooling system, lubrication system, fuel delivery, ignition system, emissions control
Transmission Transaxle:
Manual and Automatic transmission repair, diagnostics, fluid service, internal component replacement
Driveline:
Driveshaft, CV joints, differential, rear axle assembly
Suspension:
Front and rear suspension components, struts, shocks, control arms, bushings, wheel alignment specifications
Steering:
Power steering system, steering column, tie rods, rack and pinion
Brake Systems:
Hydraulic system, ABS, DSC, brake pads, rotors, calipers, lines, bleeding procedures
Body Frame Mounting:
Body panels, doors, hinges, latches, bumpers, glass, structural components, mounting points
Electrical Distribution:
Fuse boxes, relays, power distribution, battery and charging system
Wiring:
Detailed wiring diagrams for all electrical systems, component locations, pinouts
Climate Control:
HVAC system, A/C service, heater core, blower motor, control panels
Instrumentation Warnings:
Instrument cluster, warning lights, sensor diagnostics, onboard diagnostics (OBD-II)
Audio Lighting:
Stereo systems, speakers, headlights, taillights, interior lighting, bulb replacement
Exhaust:
Exhaust system components, catalytic converter, mufflers, hangers
Fuel:
Fuel tank, fuel pump, fuel injectors, fuel lines, fuel pressure testing
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement
Diagnostics:
Troubleshooting procedures for all systems, fault code interpretation, component testing
Repair:
Step-by-step repair instructions for all major vehicle components, including detailed substeps
Electrical Service:
Combined troubleshooting and detailed wiring diagrams for electrical system repairs
Installation:
Component installation procedures (e.g., new brake pads, suspension parts)
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete overhaul and diagnostics)
User Recommendation:
Suitable for both DIY enthusiasts and professional technicians
📊 Manual Specifications
File Format
Printability:
Printable without restriction
Print Quality
Print Quality Assurance:
High resolution for clear illustrations and text
Binding Type
Binding Type Physical Manual:
N/A (Digital PDF)
Paper Type
Paper Type Physical Manual:
N/A (Digital PDF)
Requirements
Software Requirement:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-Cylinder, Double VANOS, Aluminum Block and Head
Engine Code:
M52TUB28
Displacement:
2.8 Liters (2793 cc)
Performance
Horsepower:
193 hp @ 5500 rpm
Torque:
206 lb-ft @ 3800 rpm
Fuel System
Fuel Injection:
Multi-point Fuel Injection (Bosch Motronic)
Recommended Fuel:
Premium Unleaded (91+ Octane)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual (Getrag 260/5)
Optional
Transmission Type Optional:
5-Speed Automatic (GM 5L40-E)
Features
Transmission Features:
Rear-wheel drive (RWD)
📐 Dimensions
Exterior
Length:
Approx. 177.2 inches (4499 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 55.7 inches (1415 mm)
Weights
Curb Weight:
Approx. 3400-3500 lbs (1542-1588 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for applicable models/years)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Dynamic Stability Control (DSC)
Passive Features
Passive Safety Features:
Front airbags, Side-impact airbags, Crumple zones, Reinforced passenger cell
💡 Technology Features
Infotainment
Infotainment System:
Basic cassette/CD player with optional navigation system (CCC or MK4 era)
Driver Assistance
Driver Assistance:
ABS, DSC (Dynamic Stability Control)
Connectivity
Connectivity Features:
Limited by era, typically CD changer inputs or optional BMW Assist
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or as indicated by the Condition Based Service (CBS) system.
Spark Plug Replacement:
Around 60,000-100,000 miles, depending on plug type (e.g., Long-life iridium)
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) synthetic oil, typically SAE 0W-30 or 5W-30
Coolant Type:
BMW Blue Antifreeze/Coolant (G48)
Brake Fluid Type:
DOT 4
Known Issues
Cooling System:
Plastic expansion tank leaks, water pump failure, thermostat housing leaks
Suspension:
Front control arm bushings (FCABs) wear, rear trailing arm bushings (RTABs) wear, subframe cracking (less common on wagons but possible)
Oil Leaks:
Valve cover gasket, oil pan gasket, oil filter housing gasket
Electrical:
Mass Air Flow (MAF) sensor issues, ABS/DSC sensor failures, VANOS solenoid issues
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Sheer Driving Pleasure
Model Evolution
E46 Introduction:
Introduced in 1998 as a successor to the E36 3 Series, featuring a more refined chassis and updated styling.
Wagon Variant:
The E46 wagon (Touring) was introduced in 1999 and offered a more practical alternative to the sedan and coupe.
Production
Production Period:
1999-2005 (for 328i Wagon)
🏆 Awards & Recognition
Recognitions
Car And Driver Award:
Car and Driver's 10Best list multiple times during its production run (for the 3 Series line)
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