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BMW 3 Series E46 330xi Sport Wagon 1999-2005 Service Repair Manual

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This manual provides comprehensive information for the 3 Series E46 330xi Sport Wagon, covering all model years from 1999 to 2005. The E46 generation of the 3 Series is renowned...
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类型: Car
厂商:
斯库: 150086
BMW 3 Series E46 330xi Sport Wagon 1999-2005 Service Repair Manual
This manual provides comprehensive information for the 3 Series E46 330xi Sport Wagon, covering all model years from 1999 to 2005. The E46 generation of the 3 Series is renowned for its exceptional driving dynamics, balanced handling, and engaging performance, a reputation further enhanced in the Sport Wagon variant which offers increased practicality without compromising signature driving pleasure. The 330xi model specifically features a potent 3.0L inline-six engine paired with an all-wheel-drive system, delivering robust power and enhanced traction for a confident driving experience in various conditions. This vehicle is designed for enthusiasts and families who appreciate quality engineering, performance, and the versatility of a premium wagon. This Workshop Service Repair Manual, presented in English and as a searchable, printable document, offers over 1500 pages of detailed guidance. It covers an extensive range of systems including powertrain, drivetrain, transmission, chassis, suspension, brakes, electrical systems, comfort and convenience features, body, and interior. The manual details essential maintenance procedures, diagnostic troubleshooting, and repair instructions for all major components, along with critical technical specifications such as torque values and fluid capacities. Its comprehensive scope is designed to assist owners, mechanics, and technicians in performing routine maintenance, complex repairs, and in-depth diagnostics to ensure the optimal performance and longevity of their 3 Series E46 330xi Sport Wagon.
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Chassis Code:
E46
Body Style:
Sport Wagon (Touring)
Engine Variant:
330xi
Production Years
Start Year:
1999
End Year:
2005
👋 Introduction
Market Position
Segment:
Compact Executive / Premium Sport Wagon
Bmw Positioning:
The E46 3 Series Wagon offered a blend of BMW's renowned driving dynamics with practicality, appealing to those seeking performance and utility.
Competitive Analysis
Key Competitors:
Audi A4 Avant, Mercedes-Benz C-Class Estate (T-model), Volvo V70.
Key Features
Driving Dynamics:
Renowned for balanced handling, precise steering, and engaging driving experience, even in wagon form.
Powertrain Options:
The 330xi variant featured BMW's potent inline-six engine and xDrive all-wheel-drive system for enhanced traction and stability.
Practicality:
The wagon body style provided increased cargo space and versatility compared to the sedan or coupe variants.
Target Audience
Buyer Profile:
Enthusiasts and families who value performance, build quality, and the prestige of the BMW brand, requiring practical cargo capacity.
📋 Manual Details
Coverage Areas
Primary Coverage:
BMW 3 Series E46 330xi Sport Wagon
Secondary Coverage:
Covers all model years from 1999-2005 for the specified variant.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system.
Drivetrain:
All-wheel drive (xDrive) system, transfer case, drive shafts, differentials (front, rear), axle shafts.
Transmission:
Manual transmission (Getrag Type), Automatic transmission (Steptronic/Tiptronic variants), clutch system, torque converter.
Chassis And Suspension:
Front suspension (MacPherson struts), rear suspension (Multi-link), steering system (power assisted), wheel bearings, suspension mounting points.
Brakes:
Front and rear disc brakes (vented/solid), ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake lines and hoses, parking brake.
Electrical:
Battery, alternator, starter motor, lighting systems (headlights, taillights, interior), fuse boxes, wiring diagrams, ECU (Engine Control Unit), body control modules.
Comfort And Convenience:
HVAC (Heating, Ventilation, Air Conditioning), power windows, power locks, mirrors, seats, sunroof, central locking, remote keyless entry.
Body And Interior:
Body panels, doors, hood, trunk lid, bumpers, interior trim, upholstery, airbags, seat belts.
Diagnostics:
OBD-II (On-Board Diagnostics II) troubleshooting, fault code interpretation, diagnostic procedures for various systems.
Procedures Included
Maintenance:
Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flush, brake fluid flush, transmission fluid service, differential fluid change.
Repair:
Engine component repair/replacement (e.g., head gasket, timing chain), transmission overhaul, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair.
Troubleshooting:
Systematic diagnostic guides for common drivability issues, electrical faults, HVAC problems, and other malfunctions.
Technical Specifications:
Torque specifications for critical fasteners, engine data, fluid capacities, electrical specifications, diagnostic parameters.
Technical Depth
Depth Level:
Comprehensive, designed for professional technicians, covering basic maintenance to complex diagnostics and rebuild procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes, text-searchable PDF for efficient information retrieval.
Printable:
Yes, printable pages for on-site use.
Print Quality
Quality:
High-resolution digital reproduction of original factory documentation.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B30
Configuration:
3.0L (2979cc) Inline 6-cylinder, DOHC, 24 valves
Performance
Horsepower:
225 hp @ 5900 rpm
Torque:
214 lb-ft (290 Nm) @ 3500 rpm
Fuel System
Induction:
Naturally Aspirated, Bosch Motronic ME 7.2 Engine Management System
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 specification)
Lubrication System
Oil Type:
BMW Longlife-01 (LL-01) or LL-01 FE specification synthetic oil, SAE 5W-30 or 0W-30
Engine Management
Ignition Type:
Coil-on-plug ignition system
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (Getrag S5D 250G)
Optional
Type:
5-speed Automatic Transmission (GM A5S 325Z / Steptronic)
Features
X Drive:
Integral to all 330xi models, providing permanent all-wheel drive with a 38:62 front/rear torque split.
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 or equivalent synthetic manual transmission fluid.
Automatic Transmission Fluid:
BMW ATF LT-3 or equivalent synthetic ATF fluid (e.g., Dexron IIIH compatible).
📐 Dimensions
Exterior
Length:
4,477 mm (176.3 in)
Width:
1,739 mm (68.5 in)
Height:
1,409 mm (55.5 in)
Wheelbase:
2,725 mm (107.3 in)
Cargo
Cargo Volume Rear Seats Up:
Approx. 460 liters (16.2 cu ft)
Cargo Volume Rear Seats Down:
Approx. 1,410 liters (49.8 cu ft)
Weights
Curb Weight:
Approx. 1,640 kg (3,616 lbs)
Gross Vehicle Weight Rating:
Approx. 2,110 kg (4,652 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for sedan/coupe, wagon structural integrity comparable)
IIHS Front Offset:
Good
Active Features
Stability Control:
Standard Dynamic Stability Control (DSC III)
Traction Control:
Standard Automatic Stability Control + Traction (ASC+T) / Dynamic Traction Control (DTC)
Braking System:
Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, optional front and rear head protection system (HPS).
Seat Belts:
3-point inertia-reel seat belts with pre-tensioners and force limiters for all seating positions.
Child Seat Anchors:
ISOFIX mounting points for child seats.
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional RDS CD radios; optional Professional Navigation system.
Audio System:
Standard 6-speaker system; optional Harman Kardon premium sound system.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Sensors:
Optional rear Park Distance Control (PDC).
Connectivity
Phone Integration:
Optional Bluetooth preparation with hands-free system and cradle.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Condition-Based Service (CBS) system; typically every 10,000-15,000 miles or 12-24 months, depending on driving conditions.
Air Filter Replacement:
Every 30,000 miles or as indicated by CBS.
Cabin Filter Replacement:
Every 15,000-20,000 miles or annually.
Spark Plug Replacement:
Every 100,000 miles for iridium-tipped spark plugs (if applicable to later models/updates).
Coolant Flush:
Every 30,000-60,000 miles or 2-4 years.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Capacity:
6.5 liters (6.9 US quarts) with filter change.
Coolant Capacity:
Approx. 8.0 liters (8.5 US quarts)
Brake Fluid Specification:
DOT 4 (or DOT 4 PLUS for enhanced performance).
Known Issues
Cooling System:
Plastic expansion tanks and radiators can become brittle and crack; water pumps (especially plastic impeller versions) and thermostat housings are common failure points.
Oil Leaks:
Valve cover gasket, oil filter housing gasket, and oil pan gasket are prone to leaks due to age and material degradation.
Suspension:
Worn control arm bushings, ball joints, and tie rod ends can lead to steering wander and uneven tire wear.
Electrical:
ABS/DSC sensor failures, VANOS (Variable Valve Timing) solenoids, and CCV (Crankcase Ventilation) system issues are relatively common.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's long-standing reputation for building driver-focused vehicles with advanced engineering and quality.
Model Evolution
E46 Generation:
The E46 generation (1998-2006) represented a significant step forward in design, technology, and driving dynamics for the 3 Series.
Wagon Introduction:
The E46 Touring (wagon) was introduced in 1999, expanding the 3 Series lineup to include a more practical option.
Production
Manufacturing Locations:
Primary production in Munich, Germany. Some assembly may have occurred in other BMW plants globally.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E46 3 Series lineup was frequently recognized on Car and Driver's 10Best list during its production run.
Ratings
Consumer Reports Reliability:
Varies by model year and specific components; generally good to average, with common wear items and electrical issues noted.
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