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BMW 3 Series E46 1999 Factory Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Model Year: 1999 Codes Engine Codes Covered: M52TU (2.5L, 2.8L), M44 (1.9L - specific variants) Transmission Codes Covered:...
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类型: Car
厂商:
斯库: 159158
BMW 3 Series E46 1999 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Chassis Code:
E46
Model Year:
1999
Codes
Engine Codes Covered:
M52TU (2.5L, 2.8L), M44 (1.9L - specific variants)
Transmission Codes Covered:
GM A4S 310R (4-speed automatic), ZF 5HP19 (5-speed automatic), Getrag 250G (5-speed manual)
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe/Convertible
Reputation:
Known for its sporting dynamics, refined interior, and advanced engineering
Competitive Analysis
Primary Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS300, Infiniti G20
Key Features
Driving Dynamics:
Rear-wheel drive platform, balanced chassis, responsive steering, advanced suspension tuning
Powertrain Options:
Smooth and powerful inline-six engines (M52TU) and efficient inline-four engines
Interior Quality:
Premium materials, driver-focused cockpit, excellent ergonomics
Manual Benefit
Value Proposition:
Empowers owners to perform maintenance and repairs themselves, saving on labor costs and ensuring proper upkeep.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (reflecting factory service information)
Trim Level Coverage:
All factory available trims and configurations for 1999 E46 models
Page Count
Estimated Page Count:
Hundreds of pages (printable)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine management, fuel system, ignition system, exhaust system, transmission (manual & automatic), drivetrain (rear-wheel drive, differentials, axles)
Chassis:
Suspension (front & rear), steering system, brake system (hydraulic, ABS, DSC), wheels & tires
Electrical:
Body electrical systems, lighting, instrument cluster, comfort systems (HVAC), entertainment system, power accessories, engine control modules (DME), transmission control modules (EGS), ABS/DSC modules, wiring diagrams
Body:
Body panels, doors, windows, locks, seats, interior trim, exterior trim, bumpers, HVAC components
Procedures Included
Maintenance:
Routine scheduled maintenance, fluid changes, filter replacements, inspections, lubrication
Repair:
Step-by-step repair procedures for all covered systems, including component removal, installation, and adjustment
Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation, electrical troubleshooting charts
Rebuild:
Complete engine and transmission rebuild procedures (where applicable)
Technical Depth
Depth:
Comprehensive factory-level detail, including specifications, tolerances, torque values, and diagnostic flowcharts
📊 Manual Specifications
File Format
Format:
PDF
Readability:
High resolution for clear viewing and printing
Print Quality
Printability:
Fully printable, page-by-page or entire document
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirement
Required Software:
Adobe PDF Reader (or compatible)
⚙️ Engine Specifications
Primary Engine
Inline 4 Engine:
M44B19 (1.9L) - Found in 318i/is models. Output: Approx. 138 hp @ 6000 rpm, 133 lb-ft @ 4400 rpm.
Inline 6 Engine 2.5L:
M52TUB25 (2.5L) - Found in 323i/ci models. Output: Approx. 170 hp @ 5500 rpm, 181 lb-ft @ 3500 rpm.
Inline 6 Engine 2.8L:
M52TUB28 (2.8L) - Found in 328i/ci models. Output: Approx. 193 hp @ 5300 rpm, 206 lb-ft @ 3000 rpm.
Performance
Variable Valve Timing:
VANOS (Variable Valve Timing System) present on M52TU engines for improved performance and emissions
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI), Bosch Motronic engine management
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Engine Management
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug or coil-near-plug configurations.
🔧 Transmission
Standard
Manual Transmission:
Getrag 250G 5-speed manual transmission standard on many models (e.g., 323i, 328i).
Optional
Automatic Transmission 4Sp:
GM 4-speed automatic (A4S 310R) optional on 318i, standard on some markets.
Automatic Transmission 5Sp:
ZF 5-speed automatic transmission (5HP19) optional on 323i and 328i.
Features
Sequential Manual Gearbox:
Not available on the 1999 E46 model. SMG was introduced later.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5 SAE 75W-90 synthetic gear oil (refer to manual for exact BMW specifications, e.g., SAF-XO).
Automatic Transmission Fluid Gm:
Dexron III
Automatic Transmission Fluid Zf:
BMW LT-2 or ZF Lifeguardfluid 5
📐 Dimensions
Exterior
Body Styles:
4-door Sedan (Saloon), 2-door Coupe, 2-door Convertible, 5-door Touring (Wagon - less common in 1999 in all markets).
Wheelbase Sedan Coupe:
Approx. 107.4 inches (2728 mm)
Length Sedan:
Approx. 177.4 inches (4507 mm)
Width Sedan:
Approx. 69.1 inches (1755 mm)
Height Sedan:
Approx. 55.1 inches (1400 mm)
Weights
Curb Weight Approx:
3100-3400 lbs (1406-1542 kg) depending on engine and body style
Gross Vehicle Weight Rating:
Refer to specific vehicle VIN plate, typically around 4300-4600 lbs.
Wheel Bolt Pattern:
5 x 120 mm
Center Bore:
72.5 mm
Wheel Offset:
ET 47 (common for 16" wheels), ET 44 (common for 17" wheels)
🛡️ Safety Features
Ratings
NHTSA Crash Test Ratings:
Generally good for its era, typically 4-star or 5-star ratings for frontal and side impacts where tested.
Active Features
Anti Lock Braking System:
Standard ABS on all models.
Dynamic Stability Control:
Optional DSC (Dynamic Stability Control) on most models.
Traction Control:
Part of DSC system or available as ASC+T (Automatic Stability Control + Traction).
Passive Features
Airbags:
Front driver and passenger airbags standard. Optional side airbags.
Seatbelts:
Pre-tensioning front seatbelts with force limiters.
Restraint System:
Comprehensive interior occupant restraint system detailed in the manual.
💡 Technology Features
Infotainment
Radio Options:
Various BMW Business and Professional CD/Radio units available. Cassette players were also common.
Navigation System:
Optional GPS navigation system (MKIII or MKIV based) available on higher trims.
Driver Assistance
Parking Sensors:
Optional rear parking sensors (Park Distance Control - PDC).
Connectivity
Phone Integration:
Optional Bluetooth hands-free phone system (requiring compatible phone cradle or module).
Climate Control
HVAC System:
Manual or automatic climate control (ECC - Electronic Climate Control) with cabin air filtration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or annually, depending on driving conditions and oil used. BMW's Condition Based Service (CBS) system is implemented, monitoring oil life dynamically.
Coolant Change Interval:
BMW recommends changing coolant every 2-4 years, or as per Condition Based Service indicator. Use BMW-approved coolant (e.g., BMW Blue or G48).
Transmission Fluid Service:
Lifetime fluid was initially marketed, but extended service intervals (e.g., every 50,000 - 100,000 miles) are recommended by many technicians and the manual will detail the procedures.
Spark Plug Replacement:
Around 60,000 miles (100,000 km) for standard plugs, potentially longer for iridium/platinum plugs. Manual will specify exact type and interval.
Fluid Specifications
Engine Oil Specification:
BMW Longlife-98 (LL-98) or BMW Longlife-01 (LL-01) synthetic oil. Viscosity typically 5W-30 or 5W-40. Manual will detail exact specification and capacity.
Brake Fluid Specification:
DOT 4 low-viscosity brake fluid (BMW recommends Pentosin Super DOT 4).
Power Steering Fluid:
BMW CHF 11S or Pentosin CHF 11S (green fluid).
Known Issues
Cooling System Failures:
Plastic expansion tanks, water pumps, and thermostat housings are known failure points. Regular inspection and replacement are advised.
Rear Subframe Mounts:
Cracking or separation of rear subframe mounting points, especially on earlier E46 models. The manual will guide inspection and reinforcement/repair.
Oil Pan Gasket Leaks:
Common with age and mileage, often requires engine removal or subframe dropping for replacement.
Window Regulator Failures:
Plastic components in the window regulator mechanism can break, leading to windows falling into the door.
ABS/Dsc Sensor Issues:
Wheel speed sensors can fail, triggering ABS and DSC warning lights.
Vanos System:
Solenoid seals or internal wear can lead to rough idle, loss of power, and check engine lights. The manual details testing and repair.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long-standing reputation for building driver-focused, sporty, and reliable vehicles.
Model Evolution
E46 Introduction:
The E46 generation of the 3 Series replaced the E36. It was launched in 1998 (for the 1999 model year in most markets) and represented a significant advancement in design, technology, and driving dynamics.
E46 Facelift:
The E46 received a facelift (LCI - Life Cycle Impulse) in 2001, with styling and feature updates.
Production
Production Years:
1998-2006 (E46 generation overall)
Manufacturing Locations:
Primarily BMW's plant in Dingolfing, Germany, with some assembly also occurring in other global locations.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The BMW 3 Series (E46) was a frequent recipient of Car and Driver's '10 Best Cars' list during its production run, acknowledging its superior driving dynamics.
Ward S Auto:
Engines and interior design often received accolades from automotive industry publications.
Certifications
Iso Certification:
Manufacturing processes adhered to ISO 9001 quality management standards.
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