BMW 3 Series E46 1999 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Model Year: 1999 Generation Generation Designation: Fourth Generation (E46) Generation Introduction Year: 1998 Codes Model Code Prefix: 3"XX"...

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标签: 1999 3 Series E46 BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

3 Series

Chassis Code:

Model Year:

Generation

Generation Designation:

Fourth Generation (E46)

Generation Introduction Year:

Codes

Model Code Prefix:

3"XX" (e.g., 323i, 328i)

👋 Introduction

Market Position

Vehicle Market Segment:

Compact Executive Car / Sport Sedan

Key Selling Points For E46:

Driving dynamics, build quality, performance, premium feel, and BMW's reputation for engineering.

Competitive Analysis

Primary Competitors 1999:

Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G20/G35 (later).

Key Features

E46 Platform Innovations:

Improved chassis rigidity, advanced suspension geometry, more powerful and efficient engines compared to E36, refined interior, optional Steptronic automatic transmission.

Manual Value Proposition

Value For Owner:

Empowers owners to perform maintenance, diagnose issues, and undertake repairs, saving on dealership labor costs and extending vehicle life.

Value For Independent Shops:

Essential tool for independent mechanics specializing in BMWs, providing accurate data and procedures for efficient and correct repairs.

📋 Manual Details

Coverage Areas

All Models Covered:

Yes, explicitly states 'All Models/Engines/Trim/Transmissions T...'

Page Count

Estimated Page Count:

High volume, likely exceeding 1500-2000 pages given typical BMW workshop manuals for a comprehensive generation

Manual Type

Manual Classification:

Workshop Service Repair Manual

Language

Primary Language:

English

Format

Delivery Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanicals (M52TU, M54 variants), fuel delivery, ignition, cooling, exhaust, emissions control, lubrication, engine management systems (DME).

Transmission Systems:

Manual (Getrag 5-speed/6-speed), Automatic (GM 5-speed Steptronic) transmission service, repair, diagnosis, fluid specifications, and component overhauls.

Drivetrain Systems:

Clutch, driveshaft, differential, rear axle, wheel bearings, CV joints.

Suspension Steering Systems:

Front and rear suspension components, struts, shocks, springs, control arms, bushings, steering rack, power steering system, wheel alignment specifications.

Brake Systems:

Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake fluid specifications, caliper and rotor replacement, bleeding procedures.

Electrical Electronics Systems:

12V electrical system, battery, alternator, starter motor, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM), comfort systems, diagnostics.

Body Interior Exterior:

Body panel removal/installation, door mechanisms, interior trim, seats, dashboard, sunroof, HVAC system (heating, ventilation, air conditioning), climate control.

Procedures Included

Maintenance Procedures:

Routine maintenance tasks, oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flush, brake fluid replacement, belt inspection and replacement.

Repair Procedures:

Step-by-step instructions for engine component repair, transmission overhaul, suspension and brake component replacement, electrical system troubleshooting, bodywork repairs.

Troubleshooting Diagnostics:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, diagnostic procedures for various systems, using BMW diagnostic tools (e.g., DIS).

Technical Data Specifications:

Torque specifications, clearances, fluid capacities, electrical values, diagnostic parameters.

Technical Depth

Depth Of Information:

Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and wiring schematics.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable PDF with clear diagrams and text. Likely to be 'print-ready'.

Print Quality

Diagram Clarity:

Detailed technical illustrations, exploded views, and wiring schematics designed for clarity in repair and diagnostic processes.

Binding Type

Binding Method For Physical Version:

Typically professional, lay-flat binding for workshop durability if a printed version were available. PDF implies digital convenience.

Paper Type

Paper Type For Physical Version:

Durable, high-quality paper stock to withstand workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine Code Example 1:

M52TU (e.g., 320i, 323i, 328i)

Engine Code Example 2:

M54 (introduced later in the E46 lifecycle, might be covered if the manual is comprehensive for the year)

Engine Variants

Displacement Options:

Likely includes 2.0L, 2.5L, 2.8L inline-six engines, and potentially 4-cylinder variants depending on market (e.g., 318i with M43TU).

Performance

Horsepower Range:

Approximately 150 hp to 200+ hp for 1999 models, depending on specific engine variant.

Torque Range:

Approximately 190 Nm to 280+ Nm, depending on specific engine variant.

Fuel System

Fuel Injection Type:

Electronic Multi-Point Fuel Injection (MPI) managed by Bosch Motronic DME.

Engine Management

Dme Control:

Detailed information on DME operation, sensor inputs, actuator outputs, and diagnostic capabilities.

Cooling System

Coolant Type:

BMW Blue or Green coolant (ethylene glycol based), specific dilution ratios and capacities.

🔧 Transmission

Standard

Standard Transmission Type:

5-Speed Manual Transmission (Getrag 260/6 or similar)

Optional

Optional Transmission Type:

5-Speed Automatic Transmission with Steptronic (GM 5L40-E)

Features

Steptronic Functionality:

Manual gear selection mode for performance driving.

Fluid Specifications

Manual Transmission Fluid:

API GL-4 or GL-5 spec synthetic gear oil, e.g., Red Line MTL or BMW's specified fluid (e.g., 83 22 2 339 006).

Automatic Transmission Fluid:

ESSO LT 71141 (or equivalent specification, e.g., Pentosin ATF 1).

📐 Dimensions

Exterior

Sedan Length:

Approx. 4,471 mm (176.0 in)

Sedan Width:

Approx. 1,739 mm (68.5 in)

Sedan Height:

Approx. 1,412 mm (55.6 in)

Wheelbase

Wheelbase Length:

Approx. 2,725 mm (107.3 in)

Weights

Curb Weight Range:

Approx. 1,350 kg - 1,500 kg (2976 lbs - 3307 lbs) depending on engine and equipment.

Cargo

Trunk Volume Sedan:

Approx. 440 liters (15.5 cu ft)

🛡️ Safety Features

Ratings

NHTSA Front Impact Rating:

Generally good for its era, often receiving 4-star ratings in frontal impacts.

IIHS Frontal Offset Rating:

Likely rated 'Good' or 'Acceptable' in IIHS frontal offset tests.

Active Features

Standard Safety Features:

ABS (Anti-lock Braking System), front airbags.

Optional Safety Features:

Traction Control System (ASC+T), Dynamic Stability Control (DSC), side airbags, Xenon headlights.

Passive Features

Body Structure:

Reinforced passenger cell, crumple zones designed for energy absorption.

💡 Technology Features

Infotainment

Head Unit Options:

BMW Business CD, BMW Professional RDS. Often featured cassette players alongside CD functionality in early models.

Navigation System:

Optional MK II or MK III Navigation Systems available.

Driver Assistance

Cruise Control:

Standard on most models.

Parking Assistance:

Optional rear parking sensors (Park Distance Control - PDC).

Connectivity

Phone Integration:

Optional Bluetooth preparation with integrated mobile phone systems.

Climate Control

HVAC System:

Manual climate control or optional automatic climate control (auto AC) with integrated cabin microfilter.

🔧 Maintenance

Service Intervals

Oil Change Interval Typical:

BMW's Condition Based Service (CBS) system, typically around 15,000 miles or 12 months, or as indicated by the service indicator.

Major Service Items:

Spark plugs, coolant, brake fluid, differential fluid, transmission fluid replacement at specified intervals (e.g., 60,000-100,000 miles for plugs, 2 years for brake fluid).

Fluid Specifications

Engine Oil Specification:

Synthetic engine oil, e.g., BMW Longlife-01 (LL-01) or LL-98, viscosity like 0W-40, 5W-40, 5W-30, depending on temperature and specific engine requirements.

Engine Oil Capacity:

Approx. 6.5 - 7.5 liters (depending on engine variant).

Power Steering Fluid:

CHF 11S (Pentosin) or equivalent, not ATF.

Known Issues

Cooling System Weaknesses:

Plastic coolant expansion tank cracking, water pump failure (plastic impeller degradation), thermostat housing leaks, radiator leaks.

Suspension Component Wear:

Front control arm bushings (eccentric bushings), rear shock mounts, sway bar links.

Engine Specific Issues:

M54: Vanos seals degradation, CCV system (crankcase ventilation) failure leading to oil leaks and rough running. M52TU: Valve cover gasket leaks.

Electrical Issues:

ABS/DSC sensor failures, VANOS solenoids, blower motor resistor failure, fuel pump failure.

Preventative Maintenance

Recommended Actions:

Regular inspection of rubber components, cooling system flushes, timely replacement of wear items, monitoring for oil leaks.

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

Sheer Driving Pleasure - emphasis on performance, handling, and driver engagement.

Model Evolution

E46 Predecessor:

BMW 3 Series E36.

E46 Successor:

BMW 3 Series E90 (sedan), E91 (touring), E92 (coupe), E93 (convertible).

Production

Production Start Year E46:

Production End Year E46:

2006 (for sedans/tourings), later for coupes/convertibles.

Production Locations

Manufacturing Plants:

Germany (Dingolfing, Munich), South Africa (Rosslyn), Austria (Graz - Magna Steyr for coupes/convertibles).

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The E46 3 Series was a frequent recipient of Car and Driver's '10Best' list during its production run, particularly for the 328i and 330i variants.

Ratings

Vehicle Dynamics Appreciation:

Widely praised by automotive journalists and enthusiasts for its balanced chassis, communicative steering, and engaging driving experience.

Certifications

Engineering Accolades:

Recognized for its advanced engineering, particularly in suspension design and engine technology for its class.