BMW 316 1983-1988 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 316 Model Code: E30 Model Generation: First Generation E30 Production Years Covered By Manual: 1983, 1984, 1985, 1986, 1987, 1988 Codes Engine Code...

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类型: Car

斯库: 390599

标签: 1983 1984 1985 1986 1987 1988 316 BMW Car Cars Misc

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Model:

Model Code:

Model Generation:

First Generation E30

Production Years Covered By Manual:

1983, 1984, 1985, 1986, 1987, 1988

Codes

Engine Code Common:

👋 Introduction

Market Position

Vehicle Segment:

Compact Executive Sedan/Coupe/Convertible (E30 platform).

Target Demographic:

Individuals seeking a reliable, sporty, and well-engineered premium compact vehicle.

Competitive Analysis

Key Competitors:

Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra, Opel Vectra.

Key Features

Driving Dynamics:

Renowned for excellent handling, balanced chassis, and driver-focused experience.

Build Quality:

Typical BMW build quality and durability, contributing to longevity when properly maintained.

Design:

Iconic Giugiaro-influenced styling, considered a classic by many automotive enthusiasts.

📋 Manual Details

Coverage Areas

Manual Type:

Full Service and Repair Manual

Language:

English

Format:

Digital (likely PDF)

Primary Focus:

Repair, Maintenance, Diagnostics

Intended Audience:

DIY Enthusiasts, Professional Technicians

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, internal components, cylinder head, block, crankshaft, pistons, connecting rods, timing components.

Engine Management:

Fuel injection system (Bosch L-Jetronic/Motronic), ignition system, sensors, actuators, troubleshooting.

Transmission Manual:

Clutch system, gearbox overhaul, gear selection, driveshafts, differential.

Transmission Automatic:

If applicable to specific 316 models covered, detailing operation, fluid, and potential issues.

Brakes:

Hydraulic system, master cylinder, brake lines, calipers, pads, rotors, parking brake, bleeding procedures.

Suspension:

Front and rear suspension components, struts, shock absorbers, control arms, bushings, alignment procedures.

Steering:

Steering rack, steering column, power steering system (if equipped), troubleshooting.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams, dashboard instrumentation.

Body And Frame:

Body panel removal/installation, interior trim, door mechanisms, glass, chassis inspection.

Heating Ventilation Air Conditioning:

HVAC system components, blower motor, heater core, A/C system (if equipped), troubleshooting.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel lines, injectors, pressure regulation.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, pipes, hangers.

Procedures Included

Maintenance Schedules:

Regular service intervals for oil changes, fluid checks, filter replacements, spark plugs, timing belts/chains.

Diagnostic Troubleshooting:

Step-by-step guides for diagnosing common and complex problems with detailed symptom analysis.

Component Removal Installation:

Detailed instructions for disassembling and reassembling virtually every component of the vehicle.

Adjustments:

Procedures for adjusting various systems, such as idle speed, ignition timing (if applicable), handbrake.

Rebuilding Overhauls:

Comprehensive guides for rebuilding engines, transmissions, and other major mechanical assemblies.

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems, crucial for diagnostics and repairs.

Torque Specifications:

Precise torque values for all fasteners to ensure proper assembly and prevent damage.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics.

Diagnostic Tools:

Mentions necessary special tools and diagnostic equipment (e.g., compression tester, multimeter, timing light).

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format) - typically searchable and printable.

Print Quality

Graphics Resolution:

High-resolution diagrams, illustrations, and photographs for clarity.

Binding Type

Physical Format If Applicable:

N/A (digital format)

Paper Type

Physical Format If Applicable:

N/A (digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-4 Cylinder, Naturally Aspirated

Engine Code:

M10 (specific variants may apply, e.g., M10B18)

Displacement:

1.8 Liters (1766 cc)

Bore X Stroke:

84.0 mm x 81.0 mm

Compression Ratio:

8.5:1 to 9.5:1 (depending on specific model variant)

Performance

Horsepower:

Approximately 100-105 hp (74-77 kW) @ 5800-6000 rpm

Torque:

Approximately 107-110 lb-ft (145-150 Nm) @ 3200-3500 rpm

Fuel System

Fuel Delivery:

Bosch L-Jetronic or Motronic Fuel Injection

Fuel Type:

Unleaded Gasoline (91-95 RON / 87-91 AKI)

Cooling System

Coolant Capacity:

Approximately 6.5 Liters (6.9 Quarts)

Ignition System

Ignition Type:

Electronic Ignition (Distributor-based)

🔧 Transmission

Standard

Transmission Type Standard:

4-Speed Manual Transmission

Optional

Transmission Type Optional:

3-Speed or 4-Speed Automatic Transmission

Features

Clutch Type:

Dry single-plate clutch (manual transmission)

Final Drive Ratio:

Typically 3.64 or 3.91:1 (varies with transmission and body style)

Fluid Specifications

Manual Transmission Fluid:

SAE 75W-90 Synthetic Gear Oil (API GL-4 or GL-5)

Automatic Transmission Fluid:

Dexron III or equivalent (check specific BMW recommendations for E30 automatics)

📐 Dimensions

Exterior

Wheelbase:

Approximately 2570 mm (101.2 in)

Length:

Approximately 4300-4350 mm (169.3-171.3 in) (Sedan/Coupe)

Width:

Approximately 1680-1700 mm (66.1-66.9 in)

Height:

Approximately 1370-1415 mm (53.9-55.7 in)

Weights

Curb Weight:

Approximately 1150-1250 kg (2535-2756 lbs)

Gross Vehicle Weight Rating:

Varies by model, typically around 1600-1700 kg

Wheel And Tire

Wheel Bolt Pattern:

5 x 120 mm

Standard Tire Size:

175/70 R14, 185/70 R14 (depending on trim and year)

Optional Tire Size:

195/65 R14, 205/55 R15 (on specific alloy wheels)

🛡️ Safety Features

Ratings

Crash Test Results:

No standardized crash test ratings available from modern bodies like NHTSA/IIHS for this era. However, the E30 chassis was known for its robust construction for its time.

Active Features

Braking System:

Front ventilated discs, rear drums (standard on 316); some models may have rear discs.

Passive Features

Seatbelts:

Three-point inertia-reel seatbelts (front), two-point lap belts (rear, typically).

Headrests:

Front seat headrests standard.

Steering Column:

Collapsible steering column for improved impact protection.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player was typical. Upgrades and aftermarket solutions are common.

Driver Assistance

Anti-lock Braking System (ABS) was optional on some E30 models, including potentially the 316 in later years.

Connectivity

Original Features:

Limited to basic vehicle functions. No integrated modern connectivity features.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions.

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km)

Fuel Filter Replacement:

Every 30,000-45,000 miles (48,000-72,000 km)

Spark Plug Replacement:

Every 20,000-30,000 miles (32,000-48,000 km) (depending on spark plug type)

Coolant Flush:

Every 2-3 years or 30,000 miles (48,000 km)

Fluid Specifications

Engine Oil:

API SG/SH or higher, SAE 10W-40 or 15W-40 (BMW recommends specific grades based on climate, consult manual for precise details)

Coolant:

BMW Blue Antifreeze/Coolant (ethylene glycol based) mixed 50/50 with distilled water.

Brake Fluid:

DOT 3 or DOT 4.

Known Issues

Cooling System:

Plastic expansion tank, water pump, and thermostat can be failure points. Overheating is a serious risk.

Rust:

Prone to rust in wheel wells, rocker panels, strut towers, and around window seals. Thorough inspection is critical.

Fuel Lines:

Rubber fuel lines can degrade over time, leading to leaks.

Wiring Harnesses:

Degradation of insulation on older wiring harnesses can cause electrical gremlins.

Idle Control:

Issues with the idle control valve or air flow meter on fuel-injected models.

Heater Control Valve:

Common failure point leading to no or limited heat.

📚 Vehicle History

Brand Heritage

Bmw Legacy:

BMW's reputation for 'The Ultimate Driving Machine' solidified with the E30 platform, known for sporty handling and engineering excellence.

Model Evolution

E30 Introduction:

The E30 generation replaced the E21 3 Series and was produced from 1982 to 1994, with the 316 being an entry-level model in many markets.

316 Positioning:

The 316 model was typically positioned as the most affordable variant in the 3 Series lineup, offering core BMW driving characteristics with a less powerful engine.

Production

Manufacturing Locations:

Primarily Germany (Munich, Dingolfing), with some production in South Africa, Mexico, and Thailand.

Body Styles:

The E30 platform was available in 2-door sedan, 4-door sedan, convertible, and wagon (Touring) variants. The 316 was most commonly offered as a sedan or coupe.

🏆 Awards & Recognition

Recognitions

Automotive Press Reviews:

The E30 generation received widespread acclaim for its driving dynamics, build quality, and styling from contemporary automotive publications.

Collectible Status:

The E30 3 Series, in general, is highly regarded by enthusiasts and has achieved modern classic/collectible status, with well-maintained examples commanding strong prices.