BMW 316 1983-1988 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 316 Chassis Code: E30 Generation Generation Designation: First Generation (E30) Codes Engine Codes Covered: M10B18 (various configurations) 👋 Introduction...

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类型: Car

斯库: 413426

标签: 1983 1984 1985 1986 1987 1988 316 BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

3 Series

Model Variant:

Chassis Code:

Generation

Generation Designation:

First Generation (E30)

Codes

Engine Codes Covered:

M10B18 (various configurations)

👋 Introduction

Market Position

Vehicle Market Segment:

Compact Executive Sedan/Coupe

Vehicle Target Audience:

Enthusiasts seeking a reliable, sporty, and well-engineered compact car.

Competitive Analysis

Key Competitors:

Mercedes-Benz 190E, Audi 80/90, Alfa Romeo Giulietta, Volvo 240 Series.

Key Features

Design Philosophy:

Classic BMW blend of sporty handling, driver-focused cockpit, and robust engineering.

Manual Value Proposition:

Essential resource for maintaining the longevity and performance of a classic E30 316.

📋 Manual Details

Coverage Areas

Model Years Covered:

1983, 1984, 1985, 1986, 1987, 1988

Page Count

Estimated Page Count:

Approximately 500+

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, diagnosis, component testing, timing, sealing

Fuel System:

Fuel injection (Bosch LE2-Jetronic, K-Jetronic depending on market), fuel pump, lines, injectors, pressure regulation

Ignition System:

Distributor, coil, spark plugs, wiring, timing adjustments

Cooling System:

Radiator, thermostat, water pump, hoses, fan, coolant specifications

Exhaust System:

Exhaust manifold, catalytic converter (if applicable), mufflers, pipes, hanger replacement

Transmission Manual:

Clutch operation, gearbox overhaul, linkage adjustment, fluid specifications

Transmission Automatic:

Identification of automatic variants, general operation, fluid checks, basic troubleshooting (if applicable to 316)

Drivetrain Rear Axle:

Differential, drive shafts, axle seals, fluid specifications

Suspension Front:

MacPherson struts, control arms, ball joints, bushings, steering knuckle, wheel bearings

Suspension Rear:

Semi-trailing arms, shock absorbers, springs, bushings, sway bar

Steering System:

Steering rack, tie rods, steering column, linkages, fluid specifications (for power steering, if equipped)

Brake System Front:

Disc brakes, calipers, pads, rotors, bleeding procedure

Brake System Rear:

Disc brakes (or drums on some early models), calipers/drums, pads/shoes, rotors/drums, bleeding procedure

Wheels And Tires:

Tire sizes, pressure recommendations, wheel types, bolt patterns

Electrical System Battery Charging:

Battery specifications, alternator, voltage regulator, testing procedures

Electrical System Lighting:

Headlights, taillights, turn signals, interior lights, bulb types

Electrical System Wiring Harnesses:

Wiring diagrams, connector identification, troubleshooting electrical faults

Body And Chassis:

Body panel removal/installation, door mechanisms, glass replacement, rust repair fundamentals

Heating Ventilation And Air Conditioning HVAC:

Blower motor, heater core, A/C system components (if equipped), refrigerant types (R12), basic service

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, fluid checks and top-offs

Troubleshooting:

Diagnostic procedures for common symptoms, fault codes (if applicable), electrical system diagnosis

Engine Rebuilding:

Piston replacement, ring replacement, bearing service, cylinder head overhaul, crankshaft inspection

Transmission Repair:

Gearbox disassembly and reassembly, seal replacement, bearing service

Brake Service:

Pad and rotor replacement, caliper rebuilds, brake line replacement, bleeding

Suspension And Steering Repair:

Component replacement (bushings, ball joints, tie rods, struts), alignment specifications

Electrical Diagnostics:

Wiring diagram interpretation, component testing (e.g., starter, alternator, ignition coil), fuse/relay identification

Fuel System Diagnosis:

Injector testing, fuel pressure testing, airflow sensor diagnosis

Timing Belt Or Chain Service:

Procedure for setting engine timing, replacement intervals (though 316 M10 engines are typically chain-driven)

Technical Depth

Depth Of Coverage:

Comprehensive, covering from basic maintenance to complete engine and drivetrain overhauls.

Diagnostic Capabilities:

Detailed symptom-based troubleshooting guides and component testing procedures.

Repair Instructions:

Step-by-step illustrated procedures for most repair and replacement tasks.

Technical Specifications:

Torque values, clearances, fluid capacities, electrical specifications.

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable for quick information retrieval.

Printability:

Printable for workshop use.

Print Quality

Image Resolution:

High-resolution images and diagrams suitable for clarity.

Binding Type

Binding Type:

N/A (Digital Product)

Paper Type

Paper Type:

N/A (Digital Product)

⚙️ Engine Specifications

Primary Engine

Engine Family:

BMW M10

Engine Displacement:

1.8 Liters (1766 cc)

Engine Configuration:

Inline 4-Cylinder

Engine Aspiration:

Naturally Aspirated

Engine Block Material:

Cast Iron

Engine Head Material:

Aluminum

Performance

Horsepower Range:

Approx. 98-105 hp (depending on market and fuel injection system)

Torque Range:

Approx. 103-110 lb-ft (depending on market and fuel injection system)

Fuel System

Fuel Delivery:

Mechanical or Electronic Fuel Injection (e.g., Bosch K-Jetronic or LE2-Jetronic)

Fuel Type:

Unleaded Gasoline (Octane rating specified in manual)

Fuel Pump Type:

Electric (in-tank or external)

🔧 Transmission

Standard

Standard Transmission:

4-speed Manual Transmission

Optional

Optional Transmission:

3-speed or 4-speed Automatic Transmission

Features

Clutch Type:

Single dry plate, hydraulically operated

Drive Layout:

Rear-Wheel Drive (RWD)

📐 Dimensions

Exterior

Body Styles Covered:

2-door Coupe, 4-door Sedan

Length Sedan:

Approx. 168.5 inches (4280 mm)

Width Sedan:

Approx. 66.3 inches (1684 mm)

Height Sedan:

Approx. 54.7 inches (1390 mm)

Weights

Curb Weight Sedan Manual:

Approx. 2550 lbs (1157 kg)

🛡️ Safety Features

Ratings

Crash Test Ratings:

NHTSA and IIHS ratings from the era, generally good for its time but less comprehensive than modern standards.

Active Features

Active Safety Features:

Four-wheel disc brakes (standard on most E30s, check specific market), excellent chassis dynamics.

Passive Features

Passive Safety Features:

Reinforced safety cage, padded dashboard, collapsible steering column, seat belts.

💡 Technology Features

Infotainment

Infotainment System:

Basic analog instrumentation, optional cassette player or early radio.

Driver Assistance

Driver Assistance Features:

Minimal; focus on mechanical feedback and driver control. ABS was an option on some models.

Connectivity

Connectivity Options:

None in the modern sense; basic antenna for radio reception.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 miles or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).

Air Filter Replacement:

Every 12,000-15,000 miles or annually.

Spark Plug Replacement:

Every 15,000-30,000 miles, depending on plug type (refer to manual for specific part numbers and gaps).

Coolant Flush:

Every 2-3 years or 30,000 miles.

Fluid Specifications

Engine Oil Type:

Refer to manual, typically 20W-50 or 15W-40 for older models; consult manual for modern equivalents.

Coolant Type:

Ethylene glycol based antifreeze, mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for exact specification).

Transmission Fluid Manual:

GL-4 Gear Oil (e.g., 75W-90 or 80W-90, check manual for specific viscosity).

Transmission Fluid Automatic:

Dexron II or equivalent (if equipped).

Differential Fluid:

GL-5 Gear Oil (e.g., 75W-90 or 80W-90).

Known Issues

Common E30 Issues:

Fuel distributor leaks (K-Jetronic), fuel pump failure, cooling system component degradation (hoses, radiator), rear trailing arm bushings, sunroof drains clogging, rust (especially in common areas).

M10 Engine Quirks:

Potential for oil leaks from the front crank seal and valve cover gasket, vacuum leaks affecting idle quality.

📚 Vehicle History

Brand Heritage

Bmw Philosophy E30 Era:

Focus on 'the ultimate driving machine', emphasizing driver engagement and performance.

Model Evolution

E30 Introduction:

Launched in 1982 as a successor to the E21 3 Series, revolutionizing BMW's compact executive lineup.

E30 316 Role:

Positioned as the entry-level model, offering BMW quality and driving dynamics at a more accessible price point.

Production

Production Period:

1982-1991 (E30 generation)

🏆 Awards & Recognition

Recognitions

Automotive Journal Reviews:

Consistently praised for its driving dynamics, build quality, and timeless design by contemporary automotive publications.

Ratings

E30 Overall Reputation:

Considered a modern classic and a benchmark for compact sports sedans.