BMW 316I E30 Service Repair Manual 1988-1991

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Code: E30 Trim: 316i Production Years Covered: 1988-1991 Codes Engine Code Family: M40 👋 Introduction Market Position Positioning: The E30...

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类型: Car

斯库: 549047

标签: 1988 1989 1990 1991 316I E30 BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

3 Series

Model Code:

Trim:

Production Years Covered:

1988-1991

Codes

Engine Code Family:

👋 Introduction

Market Position

Positioning:

The E30 3 Series, particularly the 316i, was positioned as a compact executive sports sedan, offering a blend of performance, luxury, and handling characteristic of BMW.

Competitive Analysis

Competitors:

Competed with vehicles like the Mercedes-Benz 190E, Audi 80/90, and certain models from Alfa Romeo and Volvo.

Key Features

Handling:

Renowned for its superb chassis balance, responsive steering, and engaging driving dynamics.

Reliability:

Generally considered reliable with proper maintenance, a hallmark of BMW engineering of the era.

Build Quality:

Known for excellent build quality and durable materials, contributing to its longevity.

Manual Value Proposition

Benefit:

Enables owners and technicians to perform a wide range of service and repair tasks, saving on labor costs and ensuring correct procedures are followed.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Repair, Maintenance, Diagnostics, Troubleshooting

Body Styles Covered:

Sedan (2-door and 4-door), Convertible, Touring (Wagon)

Page Count

Estimated Pages:

Refer to actual manual for precise count, typically 500+

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Engine mechanical, cooling system, lubrication system, fuel system, ignition system, exhaust system, emission controls

Transmission:

Manual transmission, clutch system, driveline, driveshafts, differential

Brakes:

Brake system hydraulics, front and rear brakes (disc/drum depending on model), parking brake, ABS (if equipped)

Electrical:

Battery, charging system, starting system, lighting system, instrument cluster, wipers, horns, power accessories, fuse box diagrams, wiring schematics

Suspension Steering:

Front and rear suspension, shock absorbers, springs, control arms, steering system, power steering

Body Chassis:

Body panel removal and installation, door mechanisms, interior trim, exterior trim, glass replacement, chassis components

Climate Control:

HVAC system, heating, ventilation, air conditioning (if equipped)

Procedures Included

Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid flush, belt replacement, battery testing

Repair:

Engine component rebuilds (e.g., cylinder head, pistons), transmission overhaul, brake caliper repair, electrical component replacement, suspension component replacement

Diagnostics:

Troubleshooting common problems, diagnostic codes (if applicable for the era), symptom-based diagnostics

Specifications:

Torque specifications, clearances, fluid capacities, timing specifications, electrical resistance values

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to major overhauls and diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchable:

Likely searchable text, enabling quick information retrieval.

Print Quality

Quality:

Factory quality, with clear diagrams and instructions.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, SOHC (Single Overhead Camshaft)

Engine Code:

M40B16

Displacement:

1.6 Liters (1596 cc)

Performance

Horsepower Ps:

Approx. 100 PS (98 hp) at 5800 rpm (depending on market and specific tuning)

Torque Nm:

Approx. 141 Nm (104 lb-ft) at 4000 rpm (depending on market and specific tuning)

Fuel System

Fuel Delivery:

Bosch Motronic electronic fuel injection (EFI)

Fuel Type:

Unleaded gasoline

Cooling System

Coolant Type:

BMW Blue or equivalent Ethylene Glycol based coolant

Lubrication

Oil Type:

API SJ/SL or ACEA A3/B3, viscosity typically 5W-30 or 5W-40 (refer to manual for exact specification)

Engine Management

Bosch Motronic

🔧 Transmission

Standard

Type:

Getrag 240 G (4-speed or 5-speed manual transmission)

Optional

Type:

ZF 4HP22 (4-speed automatic transmission)

Features

Clutch Type:

Hydraulically operated single dry plate clutch

Fluid Specifications

Manual Transmission Fluid:

API GL-4, viscosity typically 75W-90 or 80W-90 (refer to manual for exact specification)

Automatic Transmission Fluid:

Dexron IIE or Dexron III equivalent

📐 Dimensions

Exterior

Length Mm:

4325 mm (Sedan)

Width Mm:

1670 mm

Height Mm:

1380 mm (Sedan)

Weights

Curb Weight Kg:

Approx. 1100-1200 kg (depending on body style and equipment)

Gross Vehicle Weight Rating Kg:

Approx. 1600-1700 kg

🛡️ Safety Features

Ratings

Crash Test Results:

E30 platform generally performed well for its era, though specific ratings are less common than modern standards. Refer to historical archives for detailed tests.

Active Features

Optional ABS (Anti-lock Braking System) available on some models.

Traction Control:

Not typically available on the 316i E30.

Passive Features

Airbags:

Driver airbag optional on later models, passenger airbag not standard.

Seatbelts:

Three-point inertia-reel seatbelts, driver and front passenger.

Body Structure:

Reinforced safety cage, crumple zones designed for impact energy absorption.

💡 Technology Features

Infotainment

Radio:

Factory-fitted radio/cassette player (e.g., BMW Bavaria C, RDS models). Upgrades common.

Speakers:

Typically 4 or 6 speakers, depending on trim and options.

Driver Assistance

Cruise Control:

Optional cruise control available on some models.

Connectivity

Bluetooth Usb:

Not factory-equipped. Aftermarket solutions are available.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 10,000-15,000 km or 12 months, whichever comes first. Refer to manual for specific recommendation based on driving conditions.

Air Filter:

Replace every 30,000-40,000 km or as needed based on inspection.

Spark Plugs:

Replace every 40,000-60,000 km. Specific type (e.g., NGK BKR6EK) recommended.

Coolant Flush:

Every 2-3 years or as per manual recommendation to maintain corrosion protection.

Timing Belt:

The M40 engine uses a timing *belt*. Replacement interval is critical, typically every 60,000-80,000 km or 4-5 years. Failure can cause catastrophic engine damage.

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4 (refer to manual for exact specification). Flush every 2 years.

Power Steering Fluid:

BMW approved ATF or Pentosin CHF 11S (depending on system type, refer to manual). Check level regularly.

Known Issues

Engine M40:

Potential for head gasket leaks, worn valve stem seals leading to oil consumption, and timing belt tensioner issues. Regular belt replacement is paramount.

Rust:

Prone to rust in common E30 areas: jacking points, rear wheel arches, front fenders, sunroof drains, and battery tray.

Electrical:

Fraying wiring harness insulation (especially around engine bay and door hinges), faulty headlight relays, and dashboard illumination issues.

Suspension:

Worn control arm bushings, ball joints, and rear trailing arm bushings are common wear items affecting handling and ride quality.

Maintenance Parts

Oil Filter Part Number:

e.g., Mann-Filter W917/2 or equivalent BMW P/N 11 42 1 730 917

Air Filter Part Number:

e.g., Mann-Filter C2533 or equivalent BMW P/N 13 72 1 730 979

Spark Plug Part Number:

e.g., NGK BKR6EK or BMW P/N 12 12 1 743 096

Timing Belt Kit Part Number:

e.g., Gates K015473xs or equivalent BMW P/N 11 31 1 417 146 (belt, tensioner, idler)

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

BMW's long-standing reputation for building driver-focused, sporty, and well-engineered vehicles.

Model Evolution

E30 Introduction:

The E30 generation was introduced in 1982 as the successor to the E21. It significantly refined the design and engineering of the 3 Series.

E30 Facelift:

The E30 underwent a significant facelift in 1987, which included revised bumpers, body trim, and updated interior features, relevant to the 1988-1991 range.

Production

Production Period:

1982-1994 (global, with variations by market and body style)

Manufacturing Locations:

Primary production in Germany (Munich, Dingolfing), with some assembly in other international locations.

🏆 Awards & Recognition

Recognitions

E30 Legacy:

The E30 generation is highly regarded by enthusiasts and is considered a modern classic, winning numerous accolades for its design and driving dynamics over its production life.

Automotive Press:

Consistently praised by automotive press for its handling, build quality, and sporty character during its era.