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BMW 318 318i 1983-1991 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 318i Chassis Code: E30 Engine Code Primary: M10B18 👋 Introduction Market Position Segment: Compact executive sedan/coupe. Competed with Mercedes-Benz...
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BMW 318 318i 1983-1991 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
318i
Chassis Code:
E30
Engine Code Primary:
M10B18
👋 Introduction
Market Position
Segment:
Compact executive sedan/coupe. Competed with Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75.
Era Positioning:
Affordable entry into BMW ownership, focused on driving dynamics and build quality.
Competitive Analysis
Strengths Vs Competitors:
Superior handling and driver engagement compared to many contemporaries, robust build quality, strong brand image.
Key Features
Driving Dynamics:
Renowned for its balanced chassis, rear-wheel drive, and communicative steering, characteristic of the E30 generation.
Engine Reliability:
The M10 engine is known for its robustness and simplicity, although regular maintenance is crucial.
📋 Manual Details
Coverage Areas
Applicable Years:
1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991
Page Count
Total Pages:
227
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full coverage: Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling.
Fuel System:
Bosch L-Jetronic fuel injection system details, fuel pump, injectors, fuel pressure regulator, troubleshooting.
Ignition System:
Distributor ignition system, coil, spark plugs, timing adjustments, troubleshooting.
Transmission Manual:
Service and repair for the Getrag 245 5-speed manual transmission, clutch system.
Transmission Automatic:
Information likely includes operation and basic service for the automatic transmission option (e.g., ZF 4HP22), though focus is usually on manual.
Drivetrain:
Rear-wheel drive system, driveshaft, differential, axle shafts, universal joints.
Suspension:
Front and rear suspension components, struts, shock absorbers, control arms, bushings, alignment specifications.
Steering:
Steering rack, tie rods, power steering system (if equipped), steering column.
Brakes:
Front and rear disc brakes (likely vented front), master cylinder, brake lines, calipers, parking brake system, bleeding procedures.
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting, fuses, relays, ignition switch, instrument cluster.
Body And Chassis:
Body panel removal/installation, door mechanisms, glass, interior trim, basic chassis information.
Heating And Ac:
HVAC system components, blower motor, heater core, A/C compressor and system (likely R12 refrigerant).
Procedures Included
Maintenance:
Routine servicing: oil changes, filter replacements, spark plug service, brake fluid flush, coolant flush, belt checks.
Troubleshooting:
Diagnostic procedures for common issues, electrical system fault finding, engine performance problems.
Repair:
Detailed step-by-step repair instructions for all major mechanical and electrical components.
Rebuild:
Engine and transmission rebuild procedures, including component specifications and clearances.
Diagnostics:
Component testing procedures, electrical resistance values, sensor readings, diagnostic codes (OBD-I era, though not extensive).
Torque Specifications:
Comprehensive list of torque values for all critical fasteners.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic maintenance to full engine and transmission overhauls.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Likely searchable text if OCR processed, otherwise image-based PDF.
Print Quality
Quality:
Varies by source, but typical for digitized factory manuals - clear text and diagrams.
Binding Type
Type:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder, Naturally Aspirated
Engine Code:
M10B18
Displacement:
1.8 Liters (1766 cc)
Bore X Stroke:
89.0 mm x 71.0 mm
Compression Ratio:
8.5:1 (Typical)
Performance
Horsepower:
101 hp @ 5800 rpm (Approx.)
Torque:
103 lb-ft @ 3250 rpm (Approx.)
Fuel System
System Type:
Bosch L-Jetronic Electronic Fuel Injection
Fuel Type:
Unleaded Gasoline (Octane rating specified in manual, typically 91 RON/87 AKI)
Cooling System
Type:
Liquid Cooled
🔧 Transmission
Standard
Type:
Getrag 245 5-speed Manual Transmission
Optional
Type:
ZF 4HP22 4-speed Automatic Transmission
Features
Drive Layout:
Rear-Wheel Drive (RWD)
Fluid Specs
Manual Transmission Fluid:
BMW recommends specific manual transmission fluids (e.g., ATF Dextron II for earlier models, later MTF like SAF-XO or equivalent might be suggested, check manual for exact spec).
Automatic Transmission Fluid:
Dexron II or equivalent.
📐 Dimensions
Exterior
Body Styles:
2-door Sedan (E30), 4-door Sedan (E30), Convertible (E30), Touring (Wagon - less common for 318i).
Length:
Approx. 4325-4410 mm (170.3-173.6 in) depending on specific E30 variant.
Width:
Approx. 1640-1675 mm (64.6-66.0 in)
Height:
Approx. 1360-1415 mm (53.5-55.7 in)
Weights
Curb Weight:
Approx. 1150-1250 kg (2535-2755 lbs)
Gross Vehicle Weight Rating:
Not Specified in product data, but available in manual.
🛡️ Safety Features
Ratings
NHTSA Rating:
Not rated by modern standards; safety features were basic for the era.
Active Features
Features:
Four-wheel disc brakes (likely vented front), limited-slip differential (optional), ABS (optional on later models).
Passive Features
Features:
Seat belts, energy-absorbing steering column, reinforced passenger cell, impact-absorbing bumpers.
💡 Technology Features
Infotainment
System:
Basic; typically an AM/FM radio, possibly cassette player. Analog gauges for speed, tachometer, fuel, temperature. Manual climate control.
Driver Assistance
Features:
Limited. ABS was an option on later models. No electronic stability control or advanced driver-assistance systems.
Connectivity
Features:
None (no Bluetooth, USB, or integrated phone systems).
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions. Check manual for specific recommendations.
Spark Plugs:
Replace every 20,000-30,000 miles, depending on plug type (copper vs. platinum, though likely copper for this era).
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles.
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Engine Oil:
Refer to manual for viscosity (e.g., 15W-40, 20W-50 or 10W-40, 5W-40 synthetic depending on climate and original spec). API service rating SN/SM or higher recommended for modern oils.
Coolant:
BMW Blue or Green antifreeze (silicate-based) or modern equivalent compatible with older engines. Typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (DOT 4 preferred for higher boiling point).
Known Issues
Engine M10:
Oil leaks from oil pan gasket, valve cover gasket, front crank seal. Coolant leaks from hoses, thermostat housing, water pump. Timing belt tensioner/idler pulley wear. Fuel distributor issues on L-Jetronic.
Electrical:
Corroded grounds, failing fuse box connections, aged wiring harness insulation, dashboard indicator light failures.
Suspension:
Worn control arm bushings, strut mounts, tie rod ends. Sagging rear springs.
Rust:
Common areas include wheel arches, rocker panels, door bottoms, battery tray, strut towers. E30 chassis is susceptible to rust.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW has a long-standing reputation for building driver-focused, sporty, and well-engineered vehicles.
Model Evolution
Generation:
E30 (1982-1994). The 318i was introduced later in the E30 lifecycle, often as a more economical option.
Engine Progression:
The M10 engine was used in various BMW models for decades before being phased out for the newer M40 (4-cylinder) and M20 (6-cylinder) engines in the E30 range.
Production
Production Period:
1983-1991 (for the 318i variant covered by this manual)
Manufacturing Locations:
Germany
🏆 Awards & Recognition
Recognitions
Model Accolades:
The E30 generation is widely praised for its design and driving dynamics, often cited as one of BMW's best generations. While the 318i was the entry model, it benefited from the overall E30 platform excellence.
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