Engine:
Complete engine disassembly, assembly, diagnosis, and repair for all covered variants (M43, M50, M52, S50, S52)
Fuel System:
Fuel injection (Bosch Motronic variants), fuel pump, injectors, fuel pressure regulation, evaporative emission control (EVAP)
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan clutch, heater core, A/C integration
Ignition System:
Coil-on-plug (later models), distributor (earlier models), spark plugs, ignition timing
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, oxygen sensors
Transmission Manual:
Getrag 250G (5-speed), clutch assembly, flywheel, shifter linkage, transmission fluid specifications and changes
Transmission Automatic:
ZF 4HP22 (4-speed) and ZF 5HP18/5HP19 (5-speed) automatic transmissions, valve body, torque converter, transmission fluid and filter changes
Drivetrain:
Driveshaft, universal joints, differential, axle shafts, limited-slip differential (LSD) options
Suspension Front:
MacPherson strut design, control arms, ball joints, sway bar, wheel bearings
Suspension Rear:
Multi-link independent rear suspension (IRS), trailing arms, control arms, shock absorbers, springs, sway bar
Steering:
Power steering system, steering rack, tie rods, steering column, steering angle sensor (ASC integration)
Brakes Front:
Ventilated discs, caliper specifications, brake pad replacement, rotor specifications
Brakes Rear:
Solid discs (most models), ventilated discs (M3), caliper specifications, brake pad replacement, rotor specifications
ABS:
Anti-lock Braking System (ABS) components, wheel speed sensors, ABS control module diagnosis
Electrical System:
12V battery, alternator, starter motor, fuses, relays, wiring diagrams for all systems
Lighting:
Headlights, taillights, interior lighting, bulb specifications, lighting control modules
Instrument Cluster:
Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, diagnostic functions
Climate Control:
Manual HVAC systems, automatic climate control (ECC) diagnosis and repair, blower motor, evaporator, condenser, refrigerant handling
Body Interior:
Seat removal, dashboard disassembly, door panel removal, headliner replacement, trim components
Body Exterior:
Panel removal and installation (fenders, doors, hood, trunk), hinge adjustment, bumper covers, glass replacement
Safety Systems:
Airbag system diagnosis and replacement (SRS), seatbelt mechanisms
Diagnostic Troubleshooting:
OBD-I and OBD-II (early implementation) fault codes, diagnostic connector locations, general troubleshooting procedures for all systems
Maintenance:
Oil changes, filter replacements, spark plug service, brake fluid flush, coolant flush, drive belt replacement, transmission fluid changes
Repair:
Complete engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilds, electrical component diagnosis and replacement
Troubleshooting:
Step-by-step diagnostic guides for common and complex issues, symptom-based troubleshooting charts
Specifications:
Torque specifications for all fasteners, fluid capacities, engine timing settings, wheel alignment parameters
Wiring Diagrams:
Detailed, system-specific electrical wiring diagrams with component identification and harness routing
Schematics:
Component and system schematics for all major electrical and mechanical systems
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls, electrical diagnostics, and bodywork repairs
Oil Change Interval:
Typically 7,500-10,000 miles or 12 months, depending on driving conditions and oil type used. Manual details specific requirements.
Spark Plug Replacement:
100,000 miles for long-life plugs, 30,000-60,000 miles for standard plugs (varies by type). Manual specifies correct plugs and intervals.
Coolant Flush Interval:
Every 2-3 years or 30,000-50,000 miles. Manual specifies BMW-approved coolant type and procedure.
Transmission Fluid Change:
Manual transmissions: Inspect at service intervals, change as needed. Automatic transmissions: Typically 50,000-100,000 miles or as recommended by BMW. Manual provides specific fluid types and procedures.
Engine Oil Spec:
BMW Longlife-98 (LL-98) or equivalent, SAE 5W-30 or 10W-40 (depending on climate). Manual specifies exact grades and API ratings.
Coolant Spec:
BMW Blue Antifreeze (G48 or equivalent ethylene glycol-based coolant). Manual specifies mixture ratio.
Brake Fluid Spec:
DOT 4 (low viscosity, LHM) or DOT 3. Manual specifies the correct type and change interval.
Power Steering Fluid Spec:
BMW Power Steering Fluid or Pentosin CHF 11S (green fluid). Manual confirms correct type.
Cooling System Failures:
Plastic expansion tank cracking, water pump failure, thermostat housing leaks. Manual provides diagnostic and replacement procedures.
Vanos Issues:
Wear in seals and diaphragm causing rough idle, rattling noise. Manual details VANOS system testing and repair.
Subframe Mounts:
Cracking or separation of rear subframe mounting points. Manual covers inspection and reinforcement procedures.
Window Regulators:
Failure of plastic components in window regulator mechanisms. Manual provides replacement steps.
ABS Wheel Speed Sensors:
Failure of sensors or wiring leading to ABS/ASC warning lights. Manual details testing and replacement.