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Bmw 320i 325i 1987 1988 1989 1990 1991 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 320i, 325i Model Generation Code: E30 Codes Chassis Codes: E30 Engine Codes 320I: M20B20 Engine Codes 325I: M20B25 👋...
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Bmw 320i 325i 1987 1988 1989 1990 1991 Service Repair ManualBmw 320i 325i 1987 1988 1989 1990 1991 Service Repair ManualBmw 320i 325i 1987 1988 1989 1990 1991 Service Repair ManualBmw 320i 325i 1987 1988 1989 1990 1991 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
320i, 325i
Model Generation Code:
E30
Codes
Chassis Codes:
E30
Engine Codes 320I:
M20B20
Engine Codes 325I:
M20B25
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe
Positioning:
Renowned for sporty handling, solid build quality, and driver engagement.
Competitive Analysis
Competitors:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75
Key Features
Driving Dynamics:
Excellent chassis balance, responsive steering, and robust suspension.
Engine Options:
Smooth inline-six engines known for their durability and performance characteristics.
Build Quality:
Typical BMW build quality, offering longevity and a premium feel.
📋 Manual Details
Coverage Areas
Years Covered:
1987, 1988, 1989, 1990, 1991
Models Covered:
320i, 325i (Coupe, Sedan, Convertible, Touring)
Page Count
Estimated Page Count:
600+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Transmission, Drivetrain
Chassis:
Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires
Electrical:
Wiring Diagrams, Lighting, Instrumentation, Battery, Charging System, Starting System, Accessories
Body:
Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Spark Plug Replacement, Fluid Checks & Changes, Belt Adjustments
Diagnostics:
Troubleshooting Guides, Fault Code Interpretation, Symptom-Based Diagnostics
Repair:
Engine Rebuild, Transmission Overhaul, Brake Component Replacement, Suspension Bushing Replacement, Electrical Component Repair
Assembly Disassembly:
Detailed step-by-step instructions for major component removal and installation
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds.
Detail Level:
Includes torque specifications, clearances, timing procedures, and diagnostic flowcharts.
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Print Quality:
High-resolution scans of original factory documentation, suitable for printing.
Print Quality
Image Clarity:
Clear and legible diagrams, illustrations, and text.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine 320I
Engine Code:
M20B20
Configuration:
2.0L Inline 6-cylinder
Valvetrain:
SOHC, 12 Valves
Bore X Stroke:
80.0 mm x 66.0 mm
Compression Ratio:
8.8:1
Horsepower:
129 hp @ 6000 rpm
Torque:
174 Nm (128 lb-ft) @ 4300 rpm
Fuel System:
Bosch LE2-Jetronic Fuel Injection
Primary Engine 325I
Engine Code:
M20B25
Configuration:
2.5L Inline 6-cylinder
Valvetrain:
SOHC, 12 Valves
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
8.8:1
Horsepower:
171 hp @ 5800 rpm
Torque:
225 Nm (166 lb-ft) @ 4300 rpm
Fuel System:
Bosch Motronic ML-1.3 Fuel Injection
🔧 Transmission
Standard
Type 320I 325I:
5-Speed Manual (Getrag 260/5)
Optional
Type 320I 325I:
4-Speed Automatic (ZF 4HP22)
Features
Drivetrain:
Rear-Wheel Drive (RWD)
Limited Slip Differential:
Optional on 325i models
📐 Dimensions
Exterior Coupe
Length:
4343 mm (171.0 in)
Width:
1675 mm (65.9 in)
Height:
1375 mm (54.1 in)
Wheelbase:
2565 mm (100.9 in)
Exterior Sedan
Length:
4325 mm (170.3 in)
Height:
1380 mm (54.3 in)
Weights
Curb Weight 320I Manual:
~1280 kg (~2822 lbs)
Curb Weight 325I Manual:
~1290 kg (~2844 lbs)
Cargo
Trunk Volume:
~445 liters (~15.7 cu ft)
🛡️ Safety Features
Ratings
Us NHTSA Fivestar Rollover:
N/A (No specific rating available for this era)
Active Features
ABS:
Optional on most models, standard on later revisions
Passive Features
Airbags:
Driver's airbag optional/standard depending on market and year
Seatbelts:
3-point front and rear seatbelts
Crumple Zones:
Designed with front and rear crumple zones for impact absorption
💡 Technology Features
Infotainment
Radio:
Factory-installed AM/FM cassette radios, often with limited features by modern standards.
Speaker System:
Basic speaker configurations, typically 2-4 speakers.
Driver Assistance
Cruise Control:
Optional feature on many models.
Connectivity
Auxiliary Input:
Not available from factory.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions.
Oil Type 320I 325I:
API SF/SG, SAE 15W-40 or 20W-50 recommended. Synthetic 5W-40 or 10W-40 also suitable.
Oil Capacity 320I:
4.5 Liters (4.8 US Quarts) with filter change
Oil Capacity 325I:
4.5 Liters (4.8 US Quarts) with filter change
Service Intervals Filters
Air Filter Part Number Example:
e.g., Mann-Filter C 2517
Oil Filter Part Number Example:
e.g., Mann-Filter W917, Mahle OC 71
Service Intervals Maintenance
Spark Plug Replacement Interval:
Every 30,000 miles (48,000 km)
Coolant Type:
Ethylene Glycol based antifreeze, typically blue or green
Known Issues
Common Problem Cooling System:
Plastic coolant expansion tank can become brittle and crack; metal radiator may develop leaks.
Common Problem Fuel System:
Fuel pump relay failure; injector seals can degrade.
Common Problem Suspension:
Worn control arm bushings, trailing arm bushings, and sway bar links are common, affecting handling.
Common Problem Electrical:
Corrosion in electrical connectors, failure of odometer/tachometer gear, fuel level sender unit issues.
Common Problem Rust:
Prone to rust in common areas like wheel arches, rocker panels, battery tray, and rear shock towers.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW, Bayerische Motoren Werke AG, known for performance and luxury automobiles since its founding in 1916.
Model Evolution
E30 Introduction:
Introduced in 1982 as the successor to the E21 3 Series, the E30 platform marked a significant evolution in BMW's compact executive segment.
E30 Design:
Designed by Claus Luthe, featuring a more modern and aerodynamic design compared to its predecessor.
E30 Variants:
Evolved through various body styles including 2-door sedan, 4-door sedan, convertible, and the rare Touring (wagon).
E30 Facelift:
Received a significant facelift in late 1987/early 1988, with revised bumpers (larger plastic 'diving boards'), updated interior trim, and improved aerodynamics.
Production
Production Years E30:
1982-1994 (with significant overlap for different markets and variants)
Manufacturing Locations:
Primarily Germany (Munich, Dingolfing), with some assembly in other global locations.
🏆 Awards & Recognition
Recognitions
E30 General Reputation:
Widely praised by automotive journalists and enthusiasts for its driving dynamics and durability, earning it iconic status.
Car And Driver Ten Best:
While the E30 generation didn't consistently appear on Car and Driver's 10 Best Lists (that started being tracked more formally in the mid-80s), its predecessor and successor were frequent recipients, highlighting BMW's consistent quality.
Ratings
Owner Satisfaction:
High owner satisfaction generally reported for the E30's driving experience and longevity, though maintenance can be costly if neglected.
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