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BMW 323 323i 1999-2005 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 323i Model Code: E46 Production Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Codes Engine Code Primary: M52TU B25 (2.5L) 👋 Introduction...
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类型: Car
厂商:
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BMW 323 323i 1999-2005 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
323i
Model Code:
E46
Production Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Codes
Engine Code Primary:
M52TU B25 (2.5L)
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe/Convertible
Target Audience:
Enthusiast owners, independent repair shops, DIY mechanics seeking in-depth knowledge of the E46 323i.
Competitive Analysis
Competitors:
Mercedes-Benz C-Class (W202/W203), Audi A4 (B5/B6), Lexus IS (XE10), Acura TL (UA4/UA5).
Key Features
Vehicle Appeal:
Renowned for its sporty handling, refined interior, and balanced performance, establishing the benchmark for the segment.
Manual Value Proposition:
Provides the same level of detail as authorized BMW dealer service departments, enabling professional-level maintenance and repair.
📋 Manual Details
Coverage Areas
Covered Regions:
Global (primarily North American market focus due to product description)
Page Count
Estimated Page Count:
800+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, timing, lubrication, cooling system.
Engine Electrical:
Ignition system, fuel injection (DME), starter, alternator, sensors, wiring diagrams.
Transmission:
Manual (Getrag 250G) and Automatic (GM A5S360R/A5S390R) transmission removal, disassembly, assembly, repair, and diagnostics.
Drivetrain:
Clutch, driveshaft, differential, axles, wheel bearings.
Suspension:
Front and rear suspension components, struts, shocks, control arms, bushings, alignment specifications.
Brakes:
Brake system diagnostics, components (calipers, rotors, pads), hydraulic system, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control).
Steering:
Power steering system, steering rack, steering column, tie rods.
Electrical System Chassis:
Lighting system, horns, wipers, power windows, central locking, mirrors, interior controls.
Body And Interior:
Body panels, doors, hood, trunk, bumpers, interior trim, seating systems, airbags.
Climate Control:
HVAC system, A/C compressor, evaporator, heater core, controls, blower motor.
Safety Systems:
Airbag system (SRS), seatbelt pretensioners, diagnostic procedures.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections/replacement.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, error code interpretation.
Repair Major:
Engine overhaul, transmission rebuild, suspension component replacement, brake system repairs.
Repair Minor:
Component replacement (e.g., alternator, starter, water pump), electrical component diagnosis and replacement.
Diagnostics:
OBD-II (On-Board Diagnostics II) procedures, diagnostic trouble codes (DTCs), scan tool usage, sensor testing.
Electrical Diagnostics:
Comprehensive wiring diagrams, component testing, short/open circuit diagnosis.
Body Repair:
Panel alignment, dent repair, rust remediation basics, glass replacement.
Installation:
Component installation procedures (e.g., clutch kit, suspension parts).
Technical Depth
Depth:
Complete, from basic scheduled maintenance to full engine and transmission rebuilds. Includes detailed diagnostic procedures and wiring schematics.
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format), typically optimized for digital viewing and printing.
Print Quality
Printability:
Designed to be printable; high-resolution diagrams and text.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Name:
M52TU B25
Engine Type:
Inline-6, DOHC (Double Overhead Camshaft), 24 valves
Displacement:
2.5 Liters (2494 cc)
Performance
Horsepower:
184 hp @ 6000 rpm
Torque:
235 Nm (173 lb-ft) @ 3500 rpm
Compression Ratio:
10.2:1
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (DME control)
Fuel Type:
Premium Unleaded Gasoline (91 octane recommended)
Engine Management
Dme System:
Bosch Motronic ME 7.2 (or similar depending on market/year)
🔧 Transmission
Standard
Type Standard:
5-speed Manual (Getrag 250G)
Optional
Type Optional:
5-speed Automatic (GM A5S360R/A5S390R)
Features
Automatic Features:
Steptronic manual shift mode.
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-1 or equivalent (e.g., Castrol Syntrans B 75W-80).
Automatic Transmission Fluid:
BMW ATF LT-3 or equivalent (e.g., Pentosin ATF1).
📐 Dimensions
Exterior
Wheelbase:
107.4 inches (2728 mm)
Length:
177.4 inches (4506 mm)
Width:
68.7 inches (1745 mm)
Height:
55.9 inches (1420 mm)
Weights
Curb Weight Sedan:
~3300-3400 lbs (1497-1542 kg)
Curb Weight Coupe:
~3250-3350 lbs (1474-1520 kg)
Cargo
Trunk Volume:
11.7 cu ft (331 L)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver), 4 Stars (Passenger) - For E46 Sedan models.
IIHS Side Impact:
Good - For E46 Sedan models.
Active Features
Stability Control:
Standard DSC (Dynamic Stability Control) on most models.
Traction Control:
Standard ASC+T (Automatic Stability Control + Traction).
Braking Features:
ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution).
Passive Features
Airbags:
Front airbags, optional side airbags.
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD, BMW Professional CD/RDS, optional navigation systems.
Audio System:
Standard 6-speaker system, optional Harman Kardon system.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Bluetooth:
Available with optional Bluetooth integration kit or aftermarket solutions.
Lighting
Headlights:
Halogen projector headlights, optional Xenon Adaptive Headlights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or annually, depending on driving conditions and oil type, monitored by the Condition Based Service (CBS) system.
Air Filter Replacement:
Inspect every 30,000 miles (48,000 km), replace as needed.
Cabin Filter Replacement:
Replace annually or every 15,000 miles (24,000 km).
Spark Plug Replacement:
Typically at 100,000 miles (160,000 km) for Long-Life spark plugs (e.g., NGK BKR6EQUP).
Fluid Specifications
Engine Oil:
SAE 5W-30 Synthetic (BMW Longlife-01 approved) or SAE 0W-40 Synthetic (BMW Longlife-01 approved).
Coolant:
BMW Blue Antifreeze/Coolant (G48 specification) mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 (BMW High Performance DOT 4).
Known Issues
Cooling System:
Plastic expansion tank cracking, water pump failure (especially electric facelift models), thermostat housing leaks.
Suspension:
Front control arm bushings (bushings only, not the whole arm), rear shock mounts, strut mounts.
Electrical:
ABS/DSC sensor failures, VANOS (Variable Valve Timing) solenoid issues, rear window regulator failures.
Engine:
Oil leaks from valve cover gasket, oil pan gasket, oil filter housing gasket. CCV (Crankcase Ventilation) system failure leading to oil consumption/rough idle.
Part Numbers Example
Oil Filter:
BMW Part Number: 11 42 1 740 701 (or equivalent Mann-Filter HU 830).
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for building sporty, driver-focused luxury vehicles.
Model Evolution
E46 Introduction:
The E46 generation succeeded the E36 and was produced from 1998 to 2006 (with the 323i model specifically for 1999-2000 in North America, later replaced by the 325i).
323I Positioning:
The 323i was positioned as an entry-level to mid-range model within the E46 lineup, offering a balance of performance and refinement.
Production
Manufacturing Locations:
Germany (Dingolfing, Regensburg), Austria (Graz - Magna Steyr), South Africa.
🏆 Awards & Recognition
Recognitions
Car And Driver Year:
Car and Driver's 10Best Cars list multiple times during its production run.
Ratings
Consumer Reports:
Generally rated well for reliability and owner satisfaction, though specific model years and components can have common wear items.
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