BMW 325 325i 2000 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Model Variant: 325xi (All-Wheel Drive) Year: 2000 Codes Chassis Code: E46 Engine Code Family: M54 👋 Introduction Market Position Segment: Compact Executive...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Model Variant:

325xi (All-Wheel Drive)

Year:

Codes

Chassis Code:

Engine Code Family:

👋 Introduction

Market Position

Segment:

Compact Executive Sedan/Coupe/Convertible

Reputation:

Known for sporty handling, refined interiors, and a driver-focused experience.

Competitive Analysis

Primary Competitors:

Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS300, Infiniti G35

Key Features

Handling:

Renowned for its 'Ultimate Driving Machine' handling characteristics.

Engine Smoothness:

M54 inline-six engine celebrated for its smooth operation and sound.

Interior Quality:

High-quality materials and driver-centric ergonomics.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Factory Service and Repair

Additional Coverage:

Diagnostics, Troubleshooting, Maintenance, Repair

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

M54B25 Engine - Mechanical, Fuel, Ignition, Emission Control, Cooling, Lubrication

Transmission:

GM A5S360R/A5S390R (5-Speed Automatic), Getrag 420G (6-Speed Manual)

Drivetrain:

Rear Wheel Drive (RWD) and xDrive All-Wheel Drive (AWD) - Differentials, Axles, Driveshafts

Suspension:

Front McPherson Strut, Rear Multi-link Suspension - Components, Alignment, Bushings

Brakes:

Front Ventilated Discs, Rear Solid Discs, ABS, DSC (Dynamic Stability Control)

Steering:

Hydraulic Power Steering System

Electrical:

Full Electrical Schematics, Body Control Module (BCM), DME (Digital Motor Electronics), EWS (Electronic Immobilizer System)

HVAC:

Automatic Climate Control System, Refrigerant, Components

Body:

Exterior Body Panels, Interior Trim, Doors, Windows, Sunroof

Procedures Included

Maintenance:

Oil Change, Filter Replacements, Spark Plug Service, Brake Fluid Flush, Coolant Flush

Diagnostics:

OBD-II Diagnostics, Fault Code Interpretation, Live Data Analysis

Repair:

Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Electrical Component Diagnosis and Replacement

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon faults

Component Replacement:

Detailed instructions for replacing all major and minor components

Specifications:

Torque specifications, clearances, fluid capacities, and diagnostic parameters

Technical Depth

Depth:

Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds.

Diagnostic Capability:

Advanced: Includes wiring diagrams, component testing, and diagnostic flowcharts.

📊 Manual Specifications

File Format

Format Type:

PDF (Portable Document Format)

Searchability:

Fully Searchable Text

Print Quality

Resolution:

High Resolution (Suitable for printing individual pages or the entire manual)

Binding Type

Binding Type For Printed:

Not Applicable (Digital Download)

Paper Type

Paper Type For Printed:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

M54B25

Engine Type:

Inline-6 Cylinder, Naturally Aspirated

Displacement:

2494 cc (2.5 Liters)

Bore X Stroke:

84.0 mm x 75.0 mm

Compression Ratio:

10.2:1

Valve Train:

DOHC, 24 Valves, VANOS (Variable Valve Timing)

Performance

Horsepower:

189 hp @ 6000 rpm

Torque:

245 Nm (181 lb-ft) @ 3500 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Point Fuel Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (91 Octane Recommended)

Engine Management

Dme Model:

🔧 Transmission

Standard

Type:

5-Speed Automatic (GM A5S360R/A5S390R)

Optional

Type:

6-Speed Manual (Getrag 420G)

Features

Automatic Modes:

Standard Drive (D), Sport (S), Sequential Manual Shift (SMS) on some models.

Fluid Specifications

Automatic Transmission Fluid:

Dexron III or equivalent (BMW Part No. 83 22 0 026 922)

Manual Transmission Fluid:

BMW MTF LT-2 (BMW Part No. 83 22 9 408 071) or equivalent

📐 Dimensions

Exterior

Wheelbase:

2760 mm (108.7 in)

Length:

4471 mm (176.0 in)

Width:

1739 mm (68.5 in)

Height:

1392 mm (54.8 in)

Weights

Curb Weight Sedan Auto:

1530 kg (3373 lbs)

Curb Weight Sedan Manual:

1500 kg (3307 lbs)

Curb Weight Coupe Auto:

1450 kg (3197 lbs)

Curb Weight Coupe Manual:

1420 kg (3131 lbs)

Wheel Bolt Pattern:

5x120

Wheel Size Standard:

16-inch alloy

Tire Size Standard:

205/55 R16

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4 Stars

NHTSA Front Impact Passenger:

4 Stars

IIHS Moderate Overlap Front:

Active Features

Standard Anti-lock Braking System

Standard Dynamic Stability Control

Traction Control:

Standard Automatic Stability Control (ASC+T)

Passive Features

Airbags Front:

Standard Dual Front Airbags

Airbags Side:

Optional Front Side-Impact Airbags

Seatbelts:

3-point Inertia Reel Seatbelts with Pretensioners

💡 Technology Features

Infotainment

Head Unit:

BMW Business CD or Professional CD radio, optional navigation system.

Speaker System:

Standard 6-speaker system, optional Harman Kardon audio.

Driver Assistance

Cruise Control:

Standard electronic cruise control.

Connectivity

Telematics:

Optional BMW Assist telematics system.

Convenience

Key Fob:

Remote central locking and immobilizer (EWS) system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

BMW Condition Based Service (CBS) typically recommends every 10,000-15,000 miles or 12-24 months, whichever comes first.

Air Filter Replacement:

Recommended every 30,000 - 45,000 miles or as per CBS.

Cabin Filter Replacement:

Recommended every 15,000 - 30,000 miles or annually.

Spark Plug Replacement:

Recommended every 60,000 - 100,000 miles (depending on spark plug type, e.g., iridium).

Brake Fluid Flush:

Recommended every 2 years, regardless of mileage.

Coolant Flush:

BMW Long-Life Coolant, typically every 4 years or 60,000 miles.

Fluid Specifications

Engine Oil Capacity:

6.5 Liters (6.9 US Quarts)

Engine Oil Type:

SAE 5W-30 Synthetic (BMW LL-01 or LL-04 specification).

Coolant Type:

BMW Engine Coolant/Antifreeze (G48) - Blue

Power Steering Fluid:

Pentosin CHF 11S or equivalent (BMW Part No. 82 11 0 142 818)

Known Issues

Cooling System:

Plastic expansion tank cracking, water pump failure (plastic impeller), thermostat housing leaks.

Vacuum Leaks:

Cracked vacuum hoses and intake manifold gaskets can cause rough idle and performance issues.

Oil Separator System:

Crankcase Ventilation (CCV) system failure can lead to oil consumption and seal leaks.

Suspension Components:

Front control arm bushings and ball joints, rear subframe bushings wear out.

Window Regulators:

Plastic components can break, causing windows to drop.

ABS Wheel Speed Sensors:

Common failure point leading to ABS and DSC warning lights.

📚 Vehicle History

Brand Heritage

Brand Focus:

BMW's heritage is built on performance, engineering, and luxury.

Model Evolution

E46 Generation Introduction:

The E46 generation of the 3 Series was introduced in 1998 (Europe) and 1999 (North America) as the successor to the E36.

E46 Facelift:

The E46 underwent a significant facelift in 2001, with minor styling and feature updates for the 2000 model year.

Production

Production Period:

1999-2006 (E46 Generation)

Manufacturing Locations:

Germany (Main), South Africa, Thailand, Russia, India, China, Brazil

🏆 Awards & Recognition

Recognitions

Car And Driver Otr:

Car and Driver's 10Best list multiple times during its production run.

Motortrend Otr:

MotorTrend Car of the Year contender.

Ratings

Consumer Reports Reliability:

Varied reliability ratings historically, with specific known issues needing attention. Manual is key for preventative maintenance.