BMW 325 325i 2000 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Model Variant: 325 Year: 2000 Codes Chassis Code: E46 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Reputation: Renowned for sporty handling,...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Model Variant:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact Executive Sedan/Coupe

Reputation:

Renowned for sporty handling, refined interior, and powerful inline-six engines.

Competitive Analysis

Key Competitors:

Mercedes-Benz C-Class, Audi A4, Lexus IS.

Key Features

Driving Dynamics:

Excellent balance, rear-wheel-drive bias, responsive steering.

Powertrain:

Smooth and potent M54B30 inline-six engine.

Build Quality:

High-quality materials and solid construction typical of BMW.

📋 Manual Details

Coverage Areas

Engine:

Transmission:

Brakes:

Suspension:

Electrical System:

Body And Chassis:

HVAC:

Interior Trim:

Diagnostics:

Maintenance Schedules:

Troubleshooting:

All Models Engines Trims Transmissions:

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, inspection, assembly, and torque specifications for engine components (block, crank, pistons, rods, heads, valves).

Engine Management:

Ignition system, fuel injection system (DME - Digital Motor Electronics), sensor diagnostics, emission control systems.

Cooling System:

Radiator, water pump, thermostat, coolant types, bleed procedures.

Lubrication System:

Oil pump, oil filter, oil pressure specifications, oil change procedures, recommended oil types.

Exhaust System:

Catalytic converter, mufflers, exhaust manifold, gasket replacement.

Transmission Manual:

Clutch system, gearbox disassembly, inspection, repair, shift linkage, fluid specifications.

Transmission Automatic:

Transmission control module (GM transmission), fluid types, filter replacement, torque converter, seal replacement, diagnostic trouble codes.

Drivetrain:

Driveshafts, CV joints, differential, wheel bearings, axle shaft removal and installation.

Suspension Front:

MacPherson struts, control arms, ball joints, tie rods, sway bar, alignment specifications.

Suspension Rear:

Multi-link suspension, control arms, shock absorbers, springs, sway bar, alignment specifications.

Steering System:

Power steering pump, steering rack, tie rod ends, steering column, fluid type and capacity.

Brake System Front:

Brake calipers, brake discs (rotors), brake pads, ABS sensor replacement, bleeding procedures.

Brake System Rear:

Brake calipers, brake discs (rotors), brake pads, parking brake mechanism, ABS sensor replacement, bleeding procedures.

Anti Lock Braking System ABS:

ABS control module, wheel speed sensors, hydraulic modulator unit, diagnostic procedures.

Wheel And Tires:

Tire pressure, tire wear, wheel balancing, wheel bolt torque, wheel types.

Body Exterior:

Door panel removal, bumper removal, fender replacement, hood and trunk adjustments, panel alignment.

Body Interior:

Seat removal, dashboard disassembly, headliner replacement, carpet replacement, interior trim panel removal.

HVAC System:

Blower motor, evaporator, heater core, climate control module, refrigerant type and capacity, diagnostic codes.

Lighting System:

Headlight bulbs, taillight bulbs, interior lighting, fog lights, turn signals, wiring diagrams.

Instrument Panel:

Gauge cluster removal and repair, warning lights, check engine light diagnosis.

Audio System:

Radio removal and installation, speaker replacement, antenna repair.

Power Accessories:

Power windows, power locks, power mirrors, sunroof operation, fuse locations.

Airbag System:

Airbag module replacement, seatbelt pretensioners, SRS warning light diagnosis, safety precautions.

Central Locking System:

Door lock actuators, central locking module, key fob programming.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes.

Component Replacement:

Detailed instructions for replacing virtually all wear-and-tear items and major components.

Diagnostic Troubleshooting:

Systematic approaches to diagnose issues using symptom-based troubleshooting guides and diagnostic codes.

Engine Rebuilds:

Comprehensive steps for complete engine overhauls, including clearances and tolerances.

Transmission Overhauls:

Detailed guidance for rebuilding both manual and automatic transmissions.

Brake System Service:

Pad and rotor replacement, caliper overhaul, brake line replacement, bleeding.

Suspension Alignment:

Detailed alignment specifications and procedures for front and rear suspension.

Electrical Diagnostics:

Wiring diagrams for all major systems, troubleshooting electrical faults, connector pinouts.

Body Panel Repair And Replacement:

Instructions for removal, installation, and adjustment of body panels.

HVAC System Repair:

Refrigerant handling, component replacement (compressor, condenser, evaporator), leak detection.

Software Updates And Coding:

May include information on basic diagnostic tool usage and module coding (depending on specific manual scope).

Technical Depth

Depth:

Comprehensive

Detail Level:

Factory-level detail, suitable for professional mechanics and advanced DIYers.

Diagnostic Capabilities:

Includes diagnostic trouble codes (DTCs), sensor data interpretation, and flowcharts for fault finding.

Torque Specifications:

All critical torque values for engine, chassis, and drivetrain components.

Clearances And Tolerances:

Precise measurements for engine components and bearing clearances.

Wiring Diagrams:

Detailed electrical schematics covering all vehicle systems, including component locations and pinouts.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval.

Printability:

Printable pages, allowing for a physical copy for workshop use.

Print Quality

Image Resolution:

High-resolution diagrams and illustrations.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

M54B30

Engine Type:

3.0L DOHC Inline-6

Displacement:

2979 cc (3.0 Liters)

Performance

Horsepower:

225 hp @ 5900 rpm

Torque:

214 lb-ft @ 3500 rpm

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI) with Bosch Motronic ME 7.2 control.

Fuel Type:

Premium Unleaded (91 Octane Recommended)

Engine Management

ECU Type:

Bosch Motronic ME 7.2

Emission Control:

Dual O2 sensors, secondary air injection, EGR (may vary by market).

🔧 Transmission

Standard

Transmission Type:

5-speed Manual (Getrag GS5-39DZ)

Optional

Transmission Type:

5-speed Automatic (GM A5S360R/A5S390R)

Features

Traction Control:

Available DSC (Dynamic Stability Control) integration.

Fluid Specifications

Manual Fluid:

BMW MTF LT-2 (or equivalent Pentosin MTF2)

Automatic Fluid:

Dexron III (or equivalent ATF)

📐 Dimensions

Exterior

Length:

177.4 inches (4505 mm)

Width:

68.3 inches (1735 mm)

Height:

56.2 inches (1427 mm)

Wheelbase:

107.4 inches (2728 mm)

Weights

Curb Weight:

3263 - 3397 lbs (1480 - 1541 kg) depending on transmission

Gross Vehicle Weight Rating:

4300 - 4400 lbs (1950 - 2000 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4/5 stars (driver/passenger)

NHTSA Side Impact:

4/5 stars (driver/passenger)

Active Features

Traction Control:

Standard ASC (Automatic Stability Control) on some models, optional DSC.

Standard Anti-lock Braking System (ABS).

Stability Control:

Optional Dynamic Stability Control (DSC) including DTC (Dynamic Traction Control).

Passive Features

Airbags Front:

Driver and front passenger airbags.

Airbags Side:

Optional front side-impact airbags.

Seatbelts:

3-point front and rear seatbelts with pretensioners.

💡 Technology Features

Infotainment

Head Unit:

BMW Business CD or BMW Professional RDS CD players available.

Navigation:

Optional BMW Business or Professional Navigation systems.

Driver Assistance

Parking Sensors:

Optional rear Park Distance Control (PDC).

Connectivity

Phone Integration:

Optional Bluetooth hands-free system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 to 10,000 miles (12,000-15,000 km) or as indicated by the Condition Based Service (CBS) system.

Spark Plug Replacement:

Around 60,000 miles (100,000 km) for original plugs.

Coolant Flush Interval:

Every 2 years or 30,000 miles (50,000 km).

Brake Fluid Flush Interval:

Every 2 years, regardless of mileage.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 or 5W-40 Synthetic (BMW Longlife-01 approved recommended).

Engine Oil Capacity:

6.5 US quarts (6.2 Liters) with filter change.

Coolant Type:

BMW Blue Antifreeze (G48) or equivalent propylene glycol based coolant.

Power Steering Fluid:

Pentosin CHF 11S (or equivalent spec).

Known Issues

Crankcase Ventilation System:

Clogged PCV valve and hoses leading to oil leaks and rough idle.

Cooling System:

Plastic expansion tank cracking, water pump failure, thermostat housing leaks.

Oil Pan Gasket Leaks:

Common due to age and material degradation.

Valve Cover Gasket Leaks:

Another common source of oil leaks.

Rear Main Seal Leaks:

Requires transmission removal for replacement.

ABS Wheel Speed Sensors:

Frequent failure, leading to ABS and traction control warnings.

Oil Filter Housing Gasket:

Leaking O-rings are a common failure point.

Automatic Transmission Conductive Plate:

Can fail in GM-based transmissions, causing shifting issues.

📚 Vehicle History

Brand Heritage

Brand History:

Bayerische Motoren Werke AG (BMW) is a German luxury vehicle and motorcycle manufacturer founded in 1916.

Model Evolution

E46 Introduction:

The E46 chassis replaced the E36 and was produced from 1998 to 2006. The 325i model designation became prominent in 2000, often featuring the 3.0L M54 engine.

Engine Progression:

The M54 engine series, including the M54B30, marked a significant improvement in performance and refinement over the previous M52/M52TU engines.

Production

Production Location:

Primarily Germany (Munich, Dingolfing, Regensburg), also South Africa and Thailand.

🏆 Awards & Recognition

Recognitions

Car And Driver 10 Best:

The E46 3-Series (including the 325i variants) was a consistent recipient of Car and Driver's 10Best award.

Overall Reputation:

Widely praised for its balance of performance, luxury, and reliability, establishing it as a benchmark in its class.