Segment:
Entry-level luxury sport sedan.
Target Audience:
Enthusiasts, DIY mechanics, and owners seeking to maintain or restore their E36 325i.
Competitors:
Mercedes-Benz C-Class (W202), Audi 80/A4 (B4/B5), Lexus ES300, Infiniti J30.
Vehicle Philosophy:
BMW's reputation for sporty handling, driver engagement, and solid build quality.
Manual Value Proposition:
Empowers owners to perform complex repairs and maintenance, saving on labor costs and ensuring proper vehicle care.
Engine:
Detailed disassembly, assembly, diagnosis, and repair of the M50B25 inline-six engine, including valve train, lubrication, cooling, fuel delivery, and ignition systems.
Transmission:
Coverage for both manual (Getrag 260/5) and automatic (ZF 4HP22) transmissions, including repair, fluid service, and troubleshooting.
Drivetrain:
Rear-wheel drive system components, including driveshaft, differential, CV joints, and axle shafts.
Suspension:
Front and rear suspension systems, including struts, shocks, control arms, bushings, springs, anti-roll bars, and wheel bearings.
Steering:
Power steering system, including pump, hoses, steering rack, and linkage.
Brakes:
Hydraulic brake system, including master cylinder, brake lines, calipers, rotors, pads, ABS (Anti-lock Braking System) components and diagnosis.
Electrical:
Comprehensive electrical diagrams, fuse box locations, wiring repairs, starter, alternator, battery, lighting systems, power windows, locks, mirrors, and HVAC controls.
Bodywork:
Exterior body panel repair, alignment, door mechanisms, hood, trunk, bumpers, and trim.
Interior:
Interior trim removal and installation, seats, dashboard, center console, and headliner.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, including compressor, evaporator, heater core, and climate control unit.
Diagnostics:
Troubleshooting procedures, fault codes (OBD-I era), and diagnostic strategies for various vehicle systems.
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, spark plug service, coolant flushes, brake fluid changes, and general inspections.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components.
Rebuild:
Detailed procedures for rebuilding the engine, transmission, and differential.
Refurbish:
Guidance on restoring worn or aged components to good working order.
Restoration:
Comprehensive information applicable to restoring the vehicle to original specifications.
Troubleshooting:
Systematic approaches to diagnosing and resolving common and uncommon faults.
Diagnosis:
In-depth diagnostic charts and explanations for various symptoms and their potential causes.
Depth Level:
Comprehensive, from basic maintenance to advanced engine and transmission overhaul.
Diagnostic Tools:
Information on using common tools and potentially specific BMW diagnostic tools of the era.
Torque Specifications:
Detailed torque values for all critical fasteners across various systems.
Clearances Tolerances:
Specifications for engine component clearances, bearing tolerances, and other critical measurements.
Engine Type:
Naturally Aspirated Inline 6-Cylinder
Engine Code:
M50B25TU (VANOS equipped)
Displacement:
2.5 Liters (2494 cc)
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
10.0:1
Valvetrain:
Dual Overhead Camshafts (DOHC), 4 Valves per Cylinder, VANOS (Variable Valve Timing)
Horsepower:
189 hp @ 5900 rpm
Torque:
181 lb-ft @ 4200 rpm
Fuel Delivery:
Bosch Motronic M3.3 Electronic Fuel Injection (EFI) with Sequential Ignition
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Cooling Type:
Pressurized Liquid Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 equivalent) or compatible ethylene glycol mixture.
NHTSA Front Impact:
4/5 Stars (Driver/Passenger)
IIHS Side Impact:
Acceptable (Good-Better-Acceptable-Poor rating system not fully established at this time, but E36 generally performed well for its era).
ABS:
Standard (Bosch 2-channel ABS on front wheels, 1-channel on rear)
Traction Control:
Optional (ASC - Automatic Stability Control)
Airbags:
Driver's side airbag standard, Passenger airbag optional.
Seat Belts:
3-point front and rear seat belts with pretensioners for front occupants.
Body Structure:
Reinforced safety cage and crumple zones.
Oil Change Interval:
Every 7,500-10,000 miles or annually, whichever comes first (check oil level weekly).
Spark Plug Replacement:
Approximately 60,000 miles (depending on plug type).
Coolant Flush Interval:
Every 2-3 years or 30,000-50,000 miles.
Brake Fluid Flush Interval:
Every 2 years.
Engine Oil Type Capacity:
5W-30 or 5W-40 Synthetic, 6.9 US quarts (6.5 Liters) with filter change.
Power Steering Fluid:
BMW ATF (Dexron III equivalent).
Differential Fluid:
API GL-5 SAE 75W-90 synthetic gear oil.
Common Faults:
Cooling system leaks (plastic components, water pump, expansion tank), VANOS solenoid failure, oil leaks (valve cover gasket, oil pan gasket), starter motor wear, ABS sensor issues, window regulator failures, subframe mounting reinforcement (occasional).
Preventative Maintenance:
Regular inspection and replacement of cooling system components, attention to oil leaks, timely fluid changes.