BMW 325i 2005 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Year: 2005 Generation: E90 (2006-2011 in North America) Codes Chassis Code: E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible) - Manual covers...

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标签: 2005 325i BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Generation:

E90 (2006-2011 in North America)

Codes

Chassis Code:

E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible) - Manual covers E90 sedan variant primarily

👋 Introduction

Market Position

Segment:

Compact Executive Sedan/Saloon

Target Audience:

Enthusiasts, DIY mechanics, professional workshops specializing in BMW vehicles

Competitive Analysis

Key Competitors:

Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35

Key Features

Driving Dynamics:

Renowned for its balanced chassis, responsive steering, and engaging driving experience

Powertrain Refinement:

Smooth and potent 3.0L inline-six engine known for its durability and linear power delivery

Build Quality:

Typical BMW high-quality interior materials and robust construction

📋 Manual Details

Coverage Areas

Engine Coverage:

3.0L Inline-6 (N52B30)

Transmission Coverage:

6-speed Manual (GS6-37BZ), 6-speed Automatic (GA6HP-19Z)

Chassis Coverage:

Suspension, Steering, Brakes, Body Structure

Electrical Coverage:

Full Electrical Schematics, Lighting, Powertrain Control, Body Electronics, Infotainment

Page Count

Estimated Page Count:

1500-2000+

Manual Type

Type:

Full Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel injection, ignition, emissions control, cooling system, lubrication system, exhaust system

Drivetrain:

Clutch, manual transmission, automatic transmission, drive shafts, differentials, axles

Suspension Steering:

Front suspension, rear suspension, steering system components, alignment specifications

Brakes:

Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System), DSC (Dynamic Stability Control)

Electrical System:

Battery, charging system, starter, lighting system (headlights, taillights, interior), body control module (BCM), comfort systems, power accessories

HVAC:

Heating, Ventilation, and Air Conditioning system components and diagnosis

Body Exterior:

Body panels, doors, windows, mirrors, bumpers, convertible top (if applicable to trim)

Body Interior:

Seats, dashboard, trim panels, airbags, seatbelts

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad replacement

Troubleshooting:

Diagnostic fault codes (DTCs), common problem identification and solutions

Repair And Rebuild:

Engine overhaul, transmission repair, suspension component replacement, brake caliper overhaul, electrical component replacement

Diagnostics:

Detailed diagnostic procedures for all major systems, using BMW's diagnostic tools (e.g., ISTA/D concepts)

Special Tools:

Listing and usage of specialized BMW tools required for specific repairs

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and wiring diagrams.

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Searchable text for quick information retrieval

Printable:

Printable pages for offline reference

Image Quality:

High-resolution diagrams, illustrations, and photographs

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

N52B30

Engine Type:

Naturally Aspirated, Inline-6 Cylinder

Displacement:

2996 cc (3.0 Liters)

Performance

Horsepower:

255 hp @ 6600 rpm

Torque:

220 lb-ft @ 2750 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Valvetronic and Double VANOS

Recommended Fuel:

Premium Unleaded (91 Octane or higher)

Engine Management

Siemens MSV70/MSV80

🔧 Transmission

Standard

Type:

6-speed Manual Transmission (GS6-37BZ)

Optional

Type:

6-speed Steptronic Automatic Transmission (GA6HP-19Z)

Features

Clutch:

Hydraulically actuated single-plate dry clutch (Manual)

Automatic Features:

Adaptive shift logic, sport mode, manual mode (Steptronic)

📐 Dimensions

Exterior

Length:

180.6 in (4587 mm)

Width:

68.0 in (1727 mm)

Height:

56.2 in (1427 mm)

Wheelbase:

108.7 in (2760 mm)

Weights

Curb Weight:

3362 - 3494 lbs (1525 - 1585 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (Driver and Passenger)

IIHS Front Offset:

Active Features

Stability Control:

Dynamic Stability Control (DSC)

Traction Control:

Automatic Stability Control and Traction (ASC+T)

Braking:

Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD), Brake Assist

Passive Features

Airbags:

Frontal airbags, side-impact airbags, head protection system (curtain airbags)

Seat Belts:

Pretensioning seatbelts with force limiters

💡 Technology Features

Infotainment

System Name:

iDrive (Optional, first generation)

Features:

Central display screen, rotary controller for navigation, audio, and climate control (depending on options).

Driver Assistance

Parking Sensors:

Optional Park Distance Control (PDC) front and rear

Connectivity

Bluetooth:

Optional Bluetooth hands-free system

Convenience

Cruise Control:

Standard

🔧 Maintenance

Service Intervals

Oil Change Interval:

Variable, typically 10,000-15,000 miles or 12-24 months, based on oil quality and driving conditions (Condition Based Service - CBS)

Brakes Inspection:

Every 15,000 miles or 12 months

Engine Air Filter:

Every 30,000 miles or 24 months

Cabin Air Filter:

Every 15,000 miles or 12 months

Spark Plugs:

Every 60,000 miles (Iridium type)

Fluid Specifications

Engine Oil:

SAE 0W-30 or 5W-30 Synthetic, meeting BMW LL-01 specification

Coolant:

BMW Blue Antifreeze/Coolant (G48) or equivalent silicate-free ethylene glycol based coolant

Brake Fluid:

DOT 4 Low Viscosity (LV) High Performance Brake Fluid

Transmission Fluid Manual:

SAE 75W-80 or 75W-90 Synthetic Manual Transmission Fluid (API GL-4 or GL-5)

Transmission Fluid Automatic:

BMW Approved ATF (e.g., ATF LT-3 or equivalent)

Known Issues

Crankcase Ventilation System:

PCV valve and hoses can degrade, leading to rough idle and oil leaks.

Coolant Leaks:

Water pump (often plastic impeller) and thermostat housing are common failure points.

Oil Pan Gasket:

Can leak over time due to age and material degradation.

Valve Cover Gasket:

Another common source of oil leaks.

Power Steering Pump:

Can develop leaks or noisy operation.

📚 Vehicle History

Brand Heritage

Bmw Legacy:

BMW has a long-standing reputation for producing driver-focused luxury vehicles with excellent engineering and performance.

Model Evolution

E90 Introduction:

The E90 generation 3 Series marked a significant redesign, introducing more advanced technology, a larger size, and a focus on improved comfort and efficiency.

N52 Engine Debut:

The N52 engine was a key introduction for this generation, offering improved power and efficiency over its predecessor, the M54.

Production

Production Period:

2005-2011 (Global for E90 generation)

🏆 Awards & Recognition

Recognitions

Ward Auto World Engine Award:

The N52 engine (3.0L inline-6) was a multiple recipient of Ward's 10 Best Engines award during its tenure, including for this generation.

Ratings

Car And Driver 10 Best:

The BMW 3 Series has frequently appeared on Car and Driver's 10Best lists, often lauded for its handling and performance.