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BMW 325i Coupe 1992-1998 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Coupe Model Variant: 325i Coupe Generation Generation Code: E36 Model Years Covered: 1992-1998 👋 Introduction Market Position Segment: Premium Compact Executive...
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BMW 325i Coupe 1992-1998 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series Coupe
Model Variant:
325i Coupe
Generation
Generation Code:
E36
Model Years Covered:
1992-1998
👋 Introduction
Market Position
Segment:
Premium Compact Executive Sports Coupe
Target Audience:
Enthusiast owners, independent repair shops, DIY mechanics
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class Coupe, Audi A4 Coupe, Acura Integra GS-R
Key Features
Vehicle Appeal:
Renowned for its engaging driving dynamics, balanced chassis, and refined inline-six engine
Manual Value Proposition:
Provides the definitive resource for maintaining and repairing the E36 325i Coupe, enabling owners to preserve its performance and value.
📋 Manual Details
Coverage Areas
Market Availability:
Global (primarily North America and Europe)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Official Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, driveline, transmission (manual and automatic)
Chassis:
Suspension (front and rear), steering system, braking system (ABS included), wheels and tires
Electrical:
Vehicle electrical system, battery, alternator, starter, lighting, instrumentation, diagnosis, wiring diagrams, DME (Digital Motor Electronics)
Body:
Body panels, doors, windows, interior trim, HVAC (Heating, Ventilation, Air Conditioning), safety systems (airbags)
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Repair:
Engine component removal and installation (e.g., cylinder head, pistons, crankshaft), transmission overhaul, brake caliper replacement, suspension strut replacement, electrical component diagnosis and replacement
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems, including fault code interpretation (DME)
Diagnostics:
On-board diagnostics (OBD-I) for the E36 generation, specific diagnostic trouble codes (DTCs) and their meaning, diagnostic tool usage
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including detailed wiring schematics and diagnostic flowcharts
📊 Manual Specifications
File Format
Format Type:
PDF
Searchability:
Searchable text content for quick information retrieval
Print Quality:
High resolution, suitable for printing specific sections or the entire manual
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M50B25
Engine Type:
Naturally Aspirated Inline-6 (I6)
Displacement:
2.5 Liters (2494 cc)
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
189 hp @ 5900 RPM
Torque:
181 lb-ft @ 4200 RPM
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (Bosch Motronic 3.3 or 3.1)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher)
Engine Management
ECU:
BMW Digital Motor Electronics (DME)
🔧 Transmission
Standard
Type:
5-speed Getrag Manual Transmission (Getrag 260/5)
Optional
Type:
4-speed ZF Automatic Transmission (ZF 4HP22 EH)
Features
Manual Clutch:
Hydraulically actuated single dry plate clutch
Automatic Transmission Control:
Electronic control with Sport/Economy modes
📐 Dimensions
Exterior
Length:
174.5 inches (4432 mm)
Width:
67.3 inches (1709 mm)
Height:
53.7 inches (1364 mm)
Wheelbase:
106.1 inches (2695 mm)
Front Track:
57.0 inches (1448 mm)
Rear Track:
57.0 inches (1448 mm)
Interior
Seating Capacity:
4 passengers
Cargo
Trunk Volume:
11.7 cubic feet (331 liters)
Weights
Curb Weight:
3285 lbs (1490 kg) (Manual Transmission)
Gross Vehicle Weight Rating:
4233 lbs (1920 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Not extensively rated by NHTSA for this specific year/model, but considered safe for its era.
IIHS Side Impact:
Not extensively rated by IIHS for this specific year/model.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional ASC+T (Automatic Stability Control and Traction)
Passive Features
Airbags:
Driver and passenger front airbags (standard from 1994 onwards, optional on earlier models)
Seatbelts:
3-point inertia-reel seatbelts with pretensioners
Body Construction:
Reinforced safety cell with crumple zones
💡 Technology Features
Infotainment
Head Unit:
Factory BMW Bavaria C III or similar cassette/radio systems. CD changers were optional.
Speaker System:
Standard speaker setup, optional premium Hi-Fi system.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Phone Integration:
Optional BMW car phone integration available on some models.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months, depending on driving conditions and oil used (refer to manual for specific recommendations).
Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plugs:
Replace every 60,000 miles (96,000 km) with BMW-specified plugs (e.g., NGK BKR6EK).
Fluid Specifications
Engine Oil:
SAE 5W-30 or 5W-40 synthetic oil meeting BMW LL-98 specifications (e.g., Castrol Syntec).
Coolant:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol-based) mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 or DOT 3 brake fluid, conforming to BMW specifications.
Transmission Fluid Manual:
SAE 75W-90 GL-4 or GL-5 synthetic gear oil (refer to manual for precise specification).
Transmission Fluid Automatic:
ZF TE-ML 11A or equivalent automatic transmission fluid (ATF).
Known Issues
Cooling System:
Plastic expansion tank cracking, water pump failure, thermostat housing leaks.
Suspension:
Worn control arm bushings (bushings are often integrated into the control arm), rear shock mounts, sway bar links.
Electrical:
ABS/ASC sensor failures, VANOS (Variable Valve Timing) solenoid issues, blower motor resistor failure.
Fuel System:
Fuel pump failure, cracked fuel lines, injector issues.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's long-standing reputation for building driver-focused, high-performance luxury vehicles.
Model Evolution
E36 Introduction:
The E36 generation replaced the E30 3 Series and introduced significant advancements in chassis design, suspension, and technology.
325I Positioning:
The 325i served as a performance-oriented model within the E36 lineup, offering a potent inline-six engine and balanced handling.
Production
Production Period:
1991-1999 (global E36 production), 1992-1995 for 325i Coupe (facelift in 1996 introduced 328i)
Manufacturing Locations:
Germany (Dingolfing, Munich)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E36 3 Series, including variants like the 325i, was frequently recognized on Car and Driver's 10Best lists during its production run.
Ratings
Driving Dynamics Awards:
Consistently praised by automotive journalists for its handling, steering feel, and overall driving experience.
Certifications
Emissions Compliance:
Designed to meet US EPA and CARB emissions standards for its respective model years.
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