BMW 328 328i 1997 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Sub Model: 328i Year: 1997 Codes Chassis Code: E36 Engine Code: M52B28 👋 Introduction Market Position Segment: Compact Executive Sedan Target...

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Description

🏷️ Basic Information

Identification

Make:

Model:

3 Series

Sub Model:

Year:

Codes

Chassis Code:

Engine Code:

M52B28

👋 Introduction

Market Position

Segment:

Compact Executive Sedan

Target Audience:

Enthusiasts, performance-oriented drivers, luxury sedan buyers

Competitive Analysis

Key Competitors:

Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus ES (XV10), Infiniti I30

Key Features

Driving Dynamics:

Renowned for balanced handling, RWD platform, near 50/50 weight distribution

Powertrain:

Smooth and responsive inline-six engine, durable transmissions

Build Quality:

High-quality interior materials and solid construction

Design Era:

Represents the classic BMW E36 design language

📋 Manual Details

Coverage Areas

Engine Mechanical:

Comprehensive

Engine Performance:

Detailed

Fuel System:

Complete

Ignition System:

Complete

Cooling System:

Complete

Exhaust System:

Complete

Transmission Manual:

Complete (Getrag 260/5)

Transmission Automatic:

Complete (ZF 5HP18)

Drivetrain:

Complete (Rear Wheel Drive)

Suspension:

Complete

Steering System:

Complete

Brake System:

Complete (ABS)

Electrical System:

Comprehensive (Wiring Diagrams)

Body And Chassis:

Complete

HVAC System:

Complete

Interior:

Complete

Exterior:

Complete

Safety Features:

Complete

Diagnostics And Troubleshooting:

Extensive

Torque Specifications:

Detailed

Wiring Diagrams:

Included

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

Print Capability:

Printable in entirety or select pages

Searchability:

Searchable text

📖 Manual Coverage

Systems Covered

Engine Management:

DME (Digital Motor Electronics) M5.2

Emissions Control:

Complete

ABS System:

ATE MK20

Traction Control:

ASC+T (optional)

Airbag System:

Complete

Instrument Cluster:

Complete

Lighting System:

Complete

Wiper System:

Complete

Power Windows Locks:

Complete

Remote Keyless Entry:

Complete

Procedures Included

Scheduled Maintenance:

Detailed procedures and intervals

Engine Rebuild:

Complete procedures (disassembly, assembly, testing)

Transmission Overhaul:

Complete procedures

Brake Pad Replacement:

Detailed

Cooling Fan Replacement:

Detailed

Alternator Replacement:

Detailed

Starter Motor Replacement:

Detailed

Spark Plug Replacement:

Detailed

Fuel Injector Testing:

Detailed

Suspension Component Replacement:

Detailed (e.g., control arms, ball joints)

Wheel Alignment Specifications:

Included

Diagnostics Troubleshooting Flowcharts:

Extensive

OBD-Ii Diagnosis:

Included

Body Panel Repair Replacement:

Detailed

Technical Depth

Depth:

Factory level detail, suitable for professional technicians and advanced DIYers

📊 Manual Specifications

File Format

Format:

Print Quality

Quality:

High-resolution, clear text and images

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Inline 6-Cylinder

Engine Code:

M52B28

Displacement:

2.8 Liters (2793 cc)

Bore X Stroke:

84.0 mm x 90.0 mm

Compression Ratio:

10.2:1

Performance

Horsepower Hp:

190 hp @ 5300 rpm

Torque Lb-Ft:

200 lb-ft @ 3950 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (Bosch Motronic M5.2)

Fuel Type:

Premium Unleaded (91 Octane Recommended)

Engine Management

Dme System:

Bosch Motronic M5.2

🔧 Transmission

Standard

Type:

5-Speed Manual (Getrag 260/5)

Optional

Type:

4-Speed Automatic (ZF 5HP18)

Features

Clutch Type:

Hydraulic

Automatic Shift Modes:

Standard, Sport (likely)

Fluid Type

Manual Transmission Fluid:

BMW MTF LT-2 or equivalent GL-4 (e.g., Pentosin MTF.1)

Automatic Transmission Fluid:

ZF LifeguardFluid5 (or Dexron III H)

📐 Dimensions

Exterior

Length:

174.5 inches (4432 mm)

Width:

68.9 inches (1750 mm)

Height:

54.7 inches (1390 mm)

Wheelbase:

106.1 inches (2695 mm)

Weights

Curb Weight:

3263 lbs (1480 kg) (Manual)

Gross Vehicle Weight Rating:

4409 lbs (2000 kg)

Wheel Bolt Pattern:

5x120

Wheel Offset:

Tire Size Front Rear:

225/50R16 (Standard)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4/5 Stars (Driver/Passenger)

IIHS Side Impact:

Acceptable (for the era)

Active Features

Standard (ATE MK20)

Traction Control:

ASC+T (Optional)

Passive Features

Airbags:

Driver and Passenger Frontal Airbags

Seatbelts:

Pretensioners and Force Limiters

Body Structure:

Reinforced safety cage

💡 Technology Features

Infotainment

Head Unit:

BMW Business CD or RDS Radio Cassette Player (optional CD changer)

Speakers:

6-speaker system standard, Hi-Fi system optional

Driver Assistance

Cruise Control:

Standard

Parking Sensors:

Rear Parking Distance Control (PDC) - Optional

Connectivity

Onboard Computer:

Optional OBC (On-Board Computer) with basic functions (e.g., MPG, range)

Climate Control

System:

Manual Climate Control standard, Automatic Climate Control optional

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500-10,000 miles or annually, depending on driving conditions (refer to manual for specific BMW recommendations)

Spark Plug Replacement Interval:

Approx. 100,000 miles for iridium plugs (check manual for original spec)

Coolant Flush Interval:

Every 2-3 years or 30,000 miles

Automatic Transmission Fluid Change:

Recommended every 60,000 miles, though BMW historically advised 'lifetime' fluid (manual will specify)

Fluid Specifications

Engine Oil Type:

SAE 5W-30 or 5W-40 Synthetic (BMW LL-98 approved)

Engine Oil Capacity:

6.5 Liters (6.9 US Quarts) with filter

Coolant Type:

BMW Blue Coolant (G48 Ethylene Glycol based)

Power Steering Fluid Type:

Pentosin CHF 11S or equivalent

Brake Fluid Type:

DOT 4

Known Issues

Cooling System:

Plastic expansion tank, water pump, thermostat housing, and radiator are prone to cracking/leaks.

Suspension:

Vibrations from driveshaft (guibo), worn control arm bushings, and shock mounts are common.

Electrical:

Water pump relay failure, MAF sensor issues, and alternator problems.

Interior:

Sagging headliner, worn driver's seat bolster, dead pixels on the instrument cluster OBC.

Fuel System:

Fuel pump failure, clogged fuel injectors.

Engine Mechanical:

VANOS unit issues (rattling or reduced performance), oil pan gasket leaks.

📚 Vehicle History

Brand Heritage

Bmw Legacy:

BMW has a long history of producing driver-focused, performance-oriented vehicles

Model Evolution

E36 Generation:

The E36 generation of the 3 Series was produced from 1990 to 1999 (sedan) and introduced significant advancements over its predecessor (E30).

328I Introduction:

The 328i replaced the 325i in the US market for the 1996 model year, offering a larger displacement and more powerful M50/M52 engine.

Production

Production Location:

Germany (Main Plant: Dingolfing)

Production Years E36:

1990-1999 (Sedan)

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The E36 3 Series, including variants like the 328i, was frequently recognized on Car and Driver's 10Best lists during its production run.

Ratings

Driving Enthusiast Magazine Ratings:

Consistently praised for driving dynamics and handling by automotive journalists of the era.