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BMW 328 328i 2005 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 328i Model Variant: 328 Year: 2005 Generation Chassis Code: E90 (Sedan), E91 (Wagon), E92 (Coupe), E93 (Convertible) Generation Name: Fifth Generation E90 Series...
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BMW 328 328i 2005 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
328i
Model Variant:
328
Year:
2005
Generation
Chassis Code:
E90 (Sedan), E91 (Wagon), E92 (Coupe), E93 (Convertible)
Generation Name:
Fifth Generation E90 Series
👋 Introduction
Market Position
Vehicle Segment:
Compact Executive Sedan/Wagon/Coupe/Convertible
Competitive Analysis
Key Competitors:
Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35
Key Features
Driving Dynamics:
Renowned for its balanced chassis, responsive steering, and engaging driving experience.
Powertrain Philosophy:
Focus on inline-six engines for smooth power delivery and refinement.
📋 Manual Details
Coverage Areas
Covered Regions:
Global (primarily North American and European specifications)
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Classification:
Factory Authorized Service and Repair Workshop Manual
Language
Primary Language:
English
Format
Delivery Format:
Digital (PDF)
Searchability:
Fully searchable text for quick information retrieval
Printability:
Printable sections and pages
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Drivetrain, Transmission
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Lighting, Instrumentation, Audio, Navigation, Body Electronics, Powertrain Control Module (PCM), Chassis Control Module (CCM)
Body:
Exterior Body Panels, Interior Trim, Seating, Climate Control System
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Component Inspections
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Fault Tree Analysis, Component Testing
Repair:
Component Removal, Installation, Rebuilding, Adjustment Procedures
Special Tools:
Identification and usage of BMW-specific service tools
Technical Depth
Scope:
Comprehensive: From basic fluid checks to full engine and transmission overhauls.
Diagnostic Level:
Advanced: Includes wiring diagrams, sensor data interpretation, and ECU programming basics.
📊 Manual Specifications
File Format
Document Type:
PDF
Print Quality
Image Resolution:
High-resolution images and diagrams
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
N52B30
Engine Type:
Naturally Aspirated Inline-6 Cylinder
Displacement:
2996 cc (3.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
10.7:1
Valve Train:
Double Overhead Camshafts (DOHC), 24 Valves, VANOS (Variable Valve Timing), Valvetronic
Performance
Horsepower:
255 hp @ 6600 rpm
Torque:
220 lb-ft @ 2750 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Distributed Intake Port Injection
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (G48)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual (Getrag GS6-37DZ)
Optional
Transmission Type:
6-Speed Steptronic Automatic (ZF 6HP19)
Features
Drivetrain:
Rear-Wheel Drive (RWD)
Automatic Modes:
Sport Mode, Manual Shift Mode (Steptronic)
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 or equivalent (e.g., Pentosin MTF2)
Automatic Transmission Fluid:
BMW ATF LT-3 or ZF Lifeguardfluid 6
📐 Dimensions
Exterior
Length:
180.6 inches (Sedan)
Width:
70.1 inches
Height:
56.7 inches (Sedan)
Wheelbase:
108.7 inches
Interior
Front Headroom:
38.7 inches
Rear Legroom:
34.6 inches
Cargo
Trunk Volume:
12.0 cubic feet (Sedan)
Weights
Curb Weight:
3505 lbs (Sedan, Manual)
Gross Vehicle Weight Rating:
4600 lbs
Wheels Tires
Standard Wheel Size:
17-inch Alloy
Standard Tire Size:
225/45R17
Bolt Pattern:
5x120 mm
Center Bore:
72.6 mm
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test:
5-Star (Driver and Passenger)
IIHS Side Impact Test:
Good
Active Features
Traction Control:
Dynamic Stability Control (DSC)
Braking System:
4-Wheel Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist
Passive Features
Airbags:
Frontal Airbags, Side Airbags, Head Protection System (HPS)
Seat Belts:
Pretensioners, Load Limiters, Active Head Restraints (Front)
💡 Technology Features
Infotainment
System Name:
iDrive (CCC - Car Communication Computer)
Display:
6.5-inch or 8.8-inch LCD display
Control Interface:
Rotary knob with buttons, optional voice control
Driver Assistance
Parking Assistance:
Optional Park Distance Control (PDC)
Connectivity
Bluetooth Integration:
Optional Bluetooth hands-free interface
Lighting
Headlights:
Optional Xenon Adaptive Headlights
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Oil Service Interval (Condition Based Service - CBS), typically 10,000-15,000 miles or annually.
Air Filter Replacement:
Approximately every 30,000 - 45,000 miles or as indicated by CBS.
Cabin Filter Replacement:
Approximately every 15,000 - 30,000 miles or annually.
Spark Plug Replacement:
Typically around 60,000 miles for original equipment (e.g., NGK LZR9N11).
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Type:
SAE 0W-30 or 0W-40 Synthetic (BMW Longlife-01 specification)
Engine Oil Capacity:
6.5 liters (6.9 US quarts)
Coolant Capacity:
8.0 liters (8.5 US quarts)
Known Issues
Common Problems Engine:
Oil leaks (valve cover gasket, oil pan gasket), PCV valve failure, VANOS solenoid issues, Water pump failure (electric water pump in later N52 variants).
Common Problems Cooling System:
Thermostat failure, coolant leaks from hoses and expansion tank.
Common Problems Electrical:
Window regulator failures, HVAC blower motor resistor failure, CCV system issues causing vacuum leaks.
Common Problems Suspension:
Worn control arm bushings, shock absorber leaks.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW is renowned for producing sporty and luxurious vehicles with a strong emphasis on driving dynamics.
Model Evolution
Predecessor:
BMW 3 Series E46
Successor:
BMW 3 Series F30
Production
Production Start Year:
2005
Production End Year:
2013 (for E90 generation)
Manufacturing Locations:
Germany (e.g., Dingolfing, Munich), South Africa, China, India, Mexico
🏆 Awards & Recognition
Recognitions
Ward Auto World Engine Award:
The N52 engine received multiple Ward's 10 Best Engines awards during its tenure, praised for its smooth power delivery, efficiency, and technology.
Consumer Reports Ratings:
Generally rated well for performance and handling, with some variability in reliability depending on the specific model year and components.
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