BMW 328 328i 1998 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 328i Model Variant: 328 Year: 1998 Codes Chassis Code: E36 👋 Introduction Market Position Vehicle Class: Compact Executive Sedan Target Audience: Enthusiasts, DIY...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Model Variant:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Class:

Compact Executive Sedan

Target Audience:

Enthusiasts, DIY mechanics, independent repair shops.

Competitive Analysis

Key Competitors:

Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus ES300.

Key Features

Performance Focus:

Renowned for its balanced chassis, engaging driving dynamics, and potent inline-six engine.

Reliability Reputation:

Generally reliable, but requires diligent maintenance to maintain peak performance.

Manual Value Proposition:

Essential for understanding and maintaining the complex systems of the E36 chassis.

📋 Manual Details

Coverage Areas

Engine Coverage:

All engines for 1998 328i

Transmission Coverage:

All transmission types for 1998 328i

Trim Coverage:

All trim levels for 1998 328i

Page Count

Estimated Page Count:

1000+

Manual Type

Manual Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed diagnostics, disassembly, assembly, and overhaul for M52B28 engine.

Engine Management:

Engine control unit (ECU) diagnostics, sensor testing, fuel injection, ignition timing.

Transmission Manual:

Repair and overhaul procedures for Getrag 250G manual transmission.

Transmission Automatic:

Diagnosis, repair, and overhaul for ZF 5HP18 automatic transmission.

Drivetrain:

Drive shafts, universal joints, differential, axle shafts.

Suspension:

Front struts, rear multi-link suspension, control arms, bushings, shock absorbers.

Steering:

Power steering system diagnosis, pump, rack and pinion, steering column.

Brakes:

ABS system, hydraulic lines, calipers, rotors, brake pads, parking brake.

Electrical System:

Starter, alternator, battery, fuse box, wiring diagrams, lighting.

Climate Control:

HVAC system diagnosis, refrigerant handling, blower motor, heater core, A/C compressor.

Body And Chassis:

Body panel repair, door mechanisms, interior trim, glass replacement.

Exhaust System:

Catalytic converter, muffler, exhaust manifold, piping.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel pressure regulator.

Cooling System:

Radiator, water pump, thermostat, coolant hoses, expansion tank.

Procedures Included

Routine Maintenance:

Oil change, filter replacement, spark plug replacement, fluid checks.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting.

Repair Procedures:

Step-by-step instructions for component replacement and repair.

Rebuild Procedures:

Complete engine and transmission overhaul instructions.

Adjustment Procedures:

Valve adjustments, clutch adjustments, parking brake adjustments.

Diagnostics:

OBD-II diagnostic codes and interpretation, component testing.

Electrical Troubleshooting:

Detailed wiring diagrams and guided troubleshooting steps for electrical faults.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds.

Detail Level:

Includes torque specifications, diagnostic trouble codes (DTCs), component testing procedures, and wiring schematics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval.

Print Quality

Print Recommendation:

High-resolution, suitable for printing individual pages or entire sections.

Binding Type

Binding Type For Printed:

N/A (Digital Download)

Paper Type

Paper Type For Printed:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

M52B28

Engine Type:

DOHC Inline 6-cylinder

Displacement:

2.8 Liters (2793 cc)

Bore X Stroke:

84 mm x 91 mm

Compression Ratio:

10.2:1

Performance

Horsepower:

190 hp @ 5300 rpm

Torque:

200 lb-ft @ 3950 rpm

Fuel System

Fuel Delivery:

Bosch Motronic M5.2 electronic fuel injection

Fuel Type:

Unleaded Premium (91+ Octane)

Cooling System

Cooling Type:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual (Getrag 250G)

Optional

Transmission Type Optional:

4-Speed Automatic (ZF 5HP18)

Features

Clutch Type:

Hydraulically operated single dry plate clutch

Rear Differential:

Limited Slip Differential (LSD) often optional depending on trim/package.

📐 Dimensions

Exterior

Length:

174.5 inches (4433 mm)

Width:

67.7 inches (1720 mm)

Height:

54.8 inches (1392 mm)

Wheelbase:

106.3 inches (2700 mm)

Front Track:

57.6 inches (1463 mm)

Rear Track:

58.2 inches (1478 mm)

Weights

Curb Weight Manual:

3351 lbs (1520 kg)

Curb Weight Automatic:

3395 lbs (1540 kg)

Gross Vehicle Weight Rating:

4409 lbs (2000 kg)

Towing Capacity:

Not Recommended

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4/5 stars

NHTSA Front Impact Passenger:

4/5 stars

Active Features

Standard (Bosch 2S ABS system)

Traction Control:

Optional (ASC+T - Automatic Stability Control + Traction)

Passive Features

Airbags:

Driver and passenger front airbags.

Seatbelts:

3-point inertia-reel seat belts with front pretensioners.

Chassis Structure:

Reinforced passenger safety cell.

💡 Technology Features

Infotainment

Audio System:

Factory cassette or CD player with optional premium sound system.

Navigation:

Optional factory navigation system (BCD 43 or MK I/II).

Driver Assistance

Cruise Control:

Standard electronic cruise control.

Parking Assistance:

Rear parking sensors were an option on some models.

Connectivity

Onboard Computer:

Optional Check Control system and On-Board Computer (OBC) providing trip data and vehicle status.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 to 10,000 miles or annually, or as indicated by the Oil Service Indicator (CCID) system.

Coolant Flush Interval:

Every 2 years or 30,000 miles.

Brake Fluid Flush Interval:

Every 2 years.

Spark Plug Replacement:

Every 60,000 miles for standard plugs, or 100,000 miles for long-life plugs.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 or 5W-40 Synthetic (BMW LL-98 approved is ideal).

Engine Oil Capacity:

6.5 US quarts (6.2 Liters) with filter change.

Coolant Type:

BMW Blue Antifreeze/Coolant (or equivalent G48 ethylene glycol based).

Transmission Fluid Manual:

SAE 75W-90 Synthetic Gear Oil (API GL-4 or GL-5).

Transmission Fluid Automatic:

ZF Lifeguardfluid 5 (or approved equivalent).

Power Steering Fluid:

Pentosin CHF 11S or Dexron III ATF (check specific model requirements).

Known Issues

Vanos System:

Vanos (Variable Valve Timing) seals can degrade, leading to rough idle, loss of low-end torque, and potential starting issues. Repair kits are available.

Cooling System:

Plastic thermostat housings and expansion tanks can become brittle and crack. Water pump failure is also common.

Oil Pan Gasket:

Rear main seal and oil pan gasket leaks are prevalent with age and mileage.

Subframe Mounts:

Rear subframe mounting points can crack or fail, especially in harsh environments. This is a critical safety issue.

Window Regulators:

Power window regulators are a common failure point, often resulting in the window falling into the door.

Door Panel Clips:

Door panel clips can break during removal, making reinstallation difficult.

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

Ultimate Driving Machine - emphasis on performance, engineering, and driver engagement.

Model Evolution

E36 Generation:

The E36 generation (1990-2000) represented a significant advancement over the E30, featuring more refined styling, improved chassis dynamics, and modern amenities.

328I Introduction:

The 328i model replaced the 325i in North America for the 1996 model year, offering a larger displacement and more powerful M50/M52 engine.

Production

Manufacturing Locations:

Primary production in Dingolfing, Germany; some assembly in Spartanburg, South Carolina, USA.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

E36 3-series models were frequently recognized on Car and Driver's 10Best lists during their production run for their driving dynamics.

Ratings

Edmunds Review:

Consistently praised for its sporty handling, powerful engine, and quality interior for its era.