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BMW 328I E30 Service Repair Manual 1987-1991

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🏷️ Basic Information Identification Make: BMW Model: 328i Generation: E30 Model Years Covered: 1987-1991 Codes Chassis Code: E30 👋 Introduction Market Position Target Audience: Professional mechanics and serious DIY enthusiasts...
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BMW 328I E30 Service Repair Manual 1987-1991
🏷️ Basic Information
Identification
Make:
BMW
Model:
328i
Generation:
E30
Model Years Covered:
1987-1991
Codes
Chassis Code:
E30
👋 Introduction
Market Position
Target Audience:
Professional mechanics and serious DIY enthusiasts seeking in-depth repair and maintenance information
Value Proposition:
Provides the same level of technical detail and diagnostic guidance used by professional BMW technicians
Competitive Analysis
Advantage:
Comprehensive coverage of all models within the specified year range, offering a complete resource for E30 328i maintenance and repair
Key Features
Format Advantage:
Digital PDF format allows for easy searching, printing, and portability
Completeness:
Covers repairs A-Z, indicating an exhaustive scope of information
📋 Manual Details
Coverage Areas
All Models Covered:
Yes
Repair Topics Covered:
All major repair topics A-Z
Page Count
Estimated Page Count:
Likely 500+ pages (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, overhaul, tuning, fuel injection (Bosch Motronic), ignition system, cooling system, lubrication system, exhaust system
Transmission:
Manual and Automatic transmission service, overhaul, fluid specifications, shift linkage adjustments
Drivetrain:
Driveshaft, differential, axle shafts, CV joints, wheel bearings
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications
Steering:
Steering rack, power steering system, steering column, linkages
Brakes:
Front and rear brake systems (discs), ABS (if equipped), brake fluid specifications, bleeding procedures, component replacement
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting, instruments, fuses, relays, ECU diagnostics
Body And Chassis:
Body panels, doors, windows, interior trim, chassis repair, rust prevention and repair
Heating And Air Conditioning:
HVAC system diagnosis and repair, refrigerant information
Procedures Included
Maintenance:
Routine maintenance tasks (oil changes, filter replacements, tune-ups), lubrication points, fluid checks
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (where applicable)
Repair:
Step-by-step repair instructions for all major components and systems
Overhaul:
Complete engine and transmission rebuild procedures
Component Replacement:
Detailed instructions for replacing wear items and major components
Adjustments:
Carburetor/fuel injection adjustments, ignition timing, valve clearances (if applicable), clutch adjustment
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts
Detail Level:
Great detail, covering major repair topics thoroughly
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within the PDF for easy information retrieval
Readability:
Easy to read format
Print Quality
Quality:
Assumed high quality, suitable for printing individual pages or sections
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M20B27 (typically)
Engine Type:
Inline-6, SOHC
Displacement:
2.7 Liters (2693 cc)
Performance
Horsepower:
Approx. 121-124 hp @ 4250 rpm (depending on specific market and tune)
Torque:
Approx. 170 lb-ft (230 Nm) @ 2500 rpm (depending on specific market and tune)
Fuel System
Fuel Delivery:
Bosch Motronic (likely LH Jetronic or similar).
Fuel Type:
Unleaded gasoline
Engine Components
Bore X Stroke:
84.0 mm x 81.0 mm
Compression Ratio:
Typically 8.4:1 or 8.5:1 for the 328i variant
🔧 Transmission
Standard
Transmission Type Standard:
Getrag 260 5-speed manual transmission
Optional
Transmission Type Optional:
ZF 4HP22 4-speed automatic transmission
Features
Clutch:
Hydraulically operated single dry plate clutch
Gear Ratios Manual:
Specific ratios available in the manual, e.g., 1st: 4.010, 2nd: 2.206, 3rd: 1.403, 4th: 1.000, 5th: 0.813 (subject to variation)
Fluid Specifications
Manual Transmission Fluid:
Typically SAE 75W-90 synthetic gear oil (e.g., BMW Part No. 83 22 2 345 670 or equivalent)
Automatic Transmission Fluid:
Typically Dexron III or equivalent (e.g., BMW Part No. 83 22 0 026 945 or equivalent)
📐 Dimensions
Exterior
Wheelbase:
2560 mm (100.8 inches)
Length:
4330 mm (170.5 inches)
Width:
1670 mm (65.7 inches)
Height:
1380 mm (54.3 inches)
Weights
Curb Weight:
Approx. 1300-1400 kg (2866-3086 lbs) depending on options
Wheels Tires
Wheel Bolt Pattern:
5x120 mm
Wheel Size:
Typically 14-inch or 15-inch alloy wheels (e.g., BBS wheels were optional)
Tire Size:
Commonly 195/65 R14 or 205/55 R14, with 15-inch option 205/55 R15
🛡️ Safety Features
Ratings
Crash Test Data:
E30 platform generally performed well for its era, though specific ratings may vary by region and testing body. Focus on structural integrity and driver protection.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some models
Passive Features
Seat Belts:
Three-point inertia-reel seat belts
Headrests:
Front and rear headrests
Structure:
Reinforced passenger cell, crumple zones
💡 Technology Features
Infotainment
Radio Options:
Factory cassette radio with AM/FM tuner, often with optional premium sound system (e.g., HiFi or Bavaria C)
Speakers:
Typically 4-6 speakers, depending on option packages.
Driver Assistance
ABS:
Available as an option, enhancing braking stability.
Connectivity
Bluetooth Usb:
Not available from the factory; would require aftermarket installation.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles (8,000-12,000 km) or annually, whichever comes first.
Spark Plugs:
Every 30,000 miles (48,000 km) for standard plugs, potentially longer for platinum/iridium.
Coolant Flush:
Every 2-3 years or 30,000-40,000 miles (48,000-64,000 km).
Timing Belt:
N/A (M20 engine uses a timing chain, not belt)
Fluid Specifications
Engine Oil:
Typically 10W-40 or 20W-50 synthetic or semi-synthetic oil (e.g., BMW Part No. 07 51 0 001 717 or equivalent). Consult manual for precise viscosity based on climate.
Coolant:
BMW Blue Coolant (G48) or equivalent silicate-free antifreeze mixed 50/50 with distilled water. Capacity ~7.5 liters.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (e.g., BMW Part No. 81 22 9 400 454 or equivalent)
Known Issues
Engine:
Head gasket leaks, oil pan gasket leaks, coolant leaks (especially at the thermostat housing and heater core), cracked exhaust manifolds, fuel injector seal failures, idle control valve issues.
Suspension Steering:
Worn control arm bushings (often called 'bushings'), worn sway bar links, steering rack leaks, ball joint wear.
Electrical:
Failing instrument cluster capacitors, worn door contact switches, degraded wiring insulation, alternator voltage regulator issues.
Body Rust:
Rust proliferation in wheel wells, rocker panels, jacking points, and battery tray area.
Fuel System:
Clogged fuel injectors, weak fuel pump, deteriorated fuel lines.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for 'The Ultimate Driving Machine' was solidified with the E30 generation, emphasizing performance, handling, and build quality.
Model Evolution
E30 Context:
The E30 was the second generation of the 3 Series, succeeding the E21 and preceding the E36. It was available as a 2-door sedan, 4-door sedan, convertible, and touring (wagon, not for North America).
328I Positioning:
The 328i was often a mid-to-high range model within the E30 lineup, offering a balance of performance and refinement compared to the more potent M3 or base models.
Production
Production Years E30:
1982-1994 (worldwide production for E30 generation)
Manufacturing Locations:
Germany (primarily Dingolfing and Regensburg)
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
The E30 generation was widely acclaimed by automotive press for its driving dynamics and build quality. While specific awards for the 328i variant are not always singled out, the entire E30 line received numerous accolades during its production run.
Ratings
Performance Ratings:
Consistently praised for handling, steering feedback, and driver engagement.
Certifications
Quality Standards:
Built to BMW's rigorous engineering and manufacturing standards of the era.
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