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BMW 328I E30 Workshop Repair Manual 1987-1991

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🏷️ Basic Information Identification Make: BMW Model: 328i Generation: E30 Year Range: 1987-1991 Codes Chassis Code: E30 Engine Code Variants: M20B27 (325e/325i), M20B25 (325i), M10B18 (318i - prior to 1987...
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斯库: 544804
BMW 328I E30 Workshop Repair Manual 1987-1991
🏷️ Basic Information
Identification
Make:
BMW
Model:
328i
Generation:
E30
Year Range:
1987-1991
Codes
Chassis Code:
E30
Engine Code Variants:
M20B27 (325e/325i), M20B25 (325i), M10B18 (318i - prior to 1987 facelift which is not in scope)
👋 Introduction
Market Position
Market Segment:
Entry-level luxury sport sedan
Competitive Analysis
Key Competitors:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Volvo 240
Key Features
Driving Dynamics:
Renowned for its balanced chassis, rear-wheel drive platform, and engaging driving experience.
Design Era:
Iconic wedge-shaped design characteristic of late 1980s BMW styling.
Reliability Perception:
Generally perceived as well-built and durable, with proper maintenance.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive workshop repair and service
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed troubleshooting, repair, and overhaul for M20 engines (including M20B25 and M20B27 variants within the E30 chassis).
Fuel System:
Bosch Motronic fuel injection system diagnostics, component testing, and repair.
Ignition System:
Ignition timing, coil, distributor, spark plug troubleshooting and replacement.
Cooling System:
Radiator, water pump, thermostat, hoses, fan assembly diagnosis and repair.
Exhaust System:
Component identification, repair, and replacement of catalytic converters, mufflers, and piping.
Transmission:
Manual and automatic transmission overhaul, clutch replacement, driveshaft, and differential service.
Suspension:
Front struts, rear trailing arms, bushings, ball joints, control arms, shocks, and springs.
Steering:
Power steering system, steering rack, tie rods, and column diagnosis and repair.
Brakes:
Front and rear brake systems (disc brakes), ABS (if equipped), bleeding procedures, component replacement (rotors, pads, calipers, master cylinder).
Electrical System:
Wiring diagrams, component testing, alternator, starter, battery system troubleshooting, fuse and relay locations.
Body And Frame:
Body panel removal and installation, chassis specifications, rust repair considerations.
HVAC:
Heating and air conditioning system components, diagnosis, and refrigerant handling (basic).
Interior:
Seat removal, dashboard disassembly, trim panel replacement.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid changes, belt inspections and replacement.
Troubleshooting:
System-specific diagnostic flowcharts and symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component removal, overhaul, and reinstallation.
Diagnostics:
On-board diagnostics (OBD) information (where applicable to the era), fault code interpretation.
Rebuilding:
Detailed procedures for engine and transmission rebuilds.
Specifications Torque:
Torque specifications for critical fasteners across all systems.
Alignment:
Wheel alignment specifications and adjustment procedures.
Technical Depth
Depth:
Professional-level, suitable for experienced DIY mechanics and professional technicians.
Diagrams Illustrations:
Detailed step-by-step diagrams and illustrations for component identification and assembly.
Wiring Diagrams:
Complete and detailed electrical wiring diagrams for various vehicle configurations.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format) - Assumed for downloadability and searchability.
Print Quality
Print Readability:
High quality, designed for clear printing of text and diagrams.
Binding Type
Binding Type Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Variant Covered:
M20 inline-six cylinder
Engine Variants
M20B25:
2.5 Liters, 12 valves (2 per cylinder), SOHC. Producing approximately 168-171 hp and 164-167 lb-ft of torque.
M20B27:
2.7 Liters, 12 valves (2 per cylinder), SOHC. Typically 'Eta' engine with lower compression and milder cams, producing around 121-124 hp and 170 lb-ft of torque (in E30 325e guise). Later versions ('i' conversion) could be higher.
Performance
Compression Ratio M20B25:
8.5:1
Compression Ratio M20B27:
9.0:1 (E30 325e)
Fuel System
Injection Type:
Bosch Motronic electronic fuel injection
Fuel Grade Required:
Premium Unleaded (91 Octane or higher)
Lubrication
Oil Type Capacity M20:
SAE 20W-50 or 15W-40 API SG/SH. Capacity approximately 4.25 Liters (4.5 US Quarts) with filter change.
🔧 Transmission
Standard
Standard Transmission:
Getrag 260 5-speed manual transmission
Optional
Optional Transmission:
ZF 4HP22 4-speed automatic transmission
Features
Clutch Type:
Single dry plate, hydraulic actuation
Fluid Specifications
Manual Transmission Fluid:
GL-4 SAE 75W-90 or 80W-90 Gear Oil
Automatic Transmission Fluid:
Dexron III (or equivalent)
📐 Dimensions
Exterior
Wheelbase:
2570 mm (101.2 in)
Length:
4341 mm (170.9 in)
Width:
1680 mm (66.1 in)
Height:
1380 mm (54.3 in)
Weights
Curb Weight Approx:
1250-1350 kg (2755-2976 lbs) depending on configuration
Gross Vehicle Weight Rating:
Approx. 1700-1800 kg (3748-3968 lbs)
Cargo
Trunk Volume Approx:
0.38 m³ (13.4 cu ft)
Wheels Tires
Standard Wheel Size:
14 or 15 inch alloy wheels
Standard Tire Size:
195/65R14 or 205/55R15
Bolt Pattern:
5x120mm
🛡️ Safety Features
Ratings
Crash Test Ratings Era:
Vehicle safety standards were less stringent during this period. Specific ratings from modern bodies are not directly applicable, but the E30 was designed with occupant safety in mind for its time.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Passive Features
Seat Belts:
Three-point inertia-reel seat belts for front occupants, lap belts for rear.
Crumple Zones:
Designed with front and rear crumple zones for impact energy absorption.
Reinforced Chassis:
Strong unibody construction with reinforced A and B pillars.
💡 Technology Features
Infotainment
Head Unit:
Factory original radio/cassette players, often with advanced features for the era like Dolby noise reduction and seek tuning. Aftermarket upgrades are common.
Speakers:
Typically 4-6 speaker systems.
Driver Assistance
Cruise Control:
Available as an option on most models.
Connectivity
Early Car Tech:
Focus on mechanical and driver-centric technology, limited electronic driver aids compared to modern vehicles.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months (recommended, manual will specify BMW's original intervals).
Spark Plug Replacement:
Every 30,000-50,000 miles (depending on plug type used).
Timing Belt Service:
M20 engines use a timing belt; replacement is critical, typically every 40,000-60,000 miles or 4-5 years. **This is a critical maintenance item for E30 M20 engines.**
Coolant Flush Interval:
Every 2 years or 30,000 miles.
Fluid Specifications
Coolant Type:
BMW Blue Coolant or equivalent (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Coolant Leaks:
Common leaks from the water pump, thermostat housing, and radiator hoses.
Fuel Pump Reliability:
Fuel pumps can become weak or fail over time.
Idle Control Valve:
Idle issues can arise from a faulty ICV or vacuum leaks.
Rubber Bushings:
Wear and tear on control arm bushings, sway bar bushings, and shock mounts is common due to age.
Seat Heater Elements:
Seat heater elements can fail.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's legacy of 'The Ultimate Driving Machine' and focus on driver engagement.
Model Evolution
E30 Introduction:
The E30 chassis replaced the E21 3 Series in 1982 and was produced until 1991 (in most markets). The 328i designation was not common in this generation; '325i' was the primary 6-cylinder model for much of the later E30 run. The '328i' was more prominent in other markets or later generations. Assuming '328i' here is a slight nomenclature variation or regional designation for a 325i model or a very specific late-production variant. This manual covers the relevant E30 chassis and its prevalent engine variants from 1987-1991.
Production
Production Years E30:
1982-1991
Key E30 Variants:
318i, 325e, 325i, M3
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E30 325i was frequently named to Car and Driver's 10Best list during its production run, a testament to its performance and handling.
Ratings
Sales Performance Impact:
The E30's success cemented BMW's reputation for building sporty, driver-focused sedans.
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