Segment:
Premium Compact Executive Sedan
Target Audience:
Enthusiast owners, independent repair shops, DIY mechanics seeking professional-level repair information.
Competitors 2006:
Audi A4 Quattro, Mercedes-Benz C-Class (W203), Lexus IS250/IS350, Acura TL.
Vehicle Strengths:
Driving dynamics, performance, build quality, advanced technology for its time, xDrive all-wheel drive system.
Manual Value Proposition:
Provides official, detailed technical data enabling accurate diagnosis and repair, potentially saving significant costs compared to dealership service.
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, valve train, lubrication system, cooling system, fuel system (injection, pumps, injectors), intake system, exhaust system, emissions control.
Engine Electrical:
Ignition system, starting system, charging system, ECU/DME (Digital Motor Electronics) diagnosis and troubleshooting, sensor and actuator testing, wiring diagrams.
Transmission:
Automatic transmission (e.g., GA6HP19Z) overhaul, torque converter, valve body, solenoids, transmission control unit (TCM) diagnosis, fluid and filter replacement. Manual transmission (if applicable, though 330xi often auto) overhaul, clutch, shifter.
Drivetrain:
xDrive All-Wheel Drive system components, front and rear differentials, transfer case, drive shafts, CV joints, wheel bearings, hub assemblies.
Suspension:
Front and rear suspension components (struts, shocks, control arms, ball joints, bushings, sway bars), steering system (rack and pinion, power steering pump, tie rods), wheel alignment specifications.
Brakes:
Brake system components (calipers, rotors, pads, brake lines, master cylinder, ABS unit, DSC - Dynamic Stability Control), bleeding procedures, parking brake system.
Electrical Body:
Lighting system (headlights, taillights, interior), power windows, power locks, mirrors, wiper system, horn, central locking, alarm system, comfort access features.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components (compressor, condenser, evaporator, blower motor, control modules), refrigerant handling, climate control system diagnostics.
Interior:
Dashboard removal, seat removal, trim panel replacement, airbag system components and safety precautions.
Body Exterior:
Body panel replacement, door repair, bumper repair, glass replacement, sealing, painting preparation.
Maintenance:
Routine maintenance procedures (oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush), service interval reset procedures.
Troubleshooting:
Diagnostic flowcharts, fault code interpretation (DTCs), common problem diagnosis and repair strategies for various systems.
Repair Overhaul:
Detailed step-by-step instructions for disassembly, component replacement, and reassembly of all major vehicle systems.
Diagnostics:
On-board diagnostics (OBD-II) information, using diagnostic tools, reading and clearing fault codes, live data stream analysis.
Electrical Wiring:
Complete, high-quality wiring diagrams for all vehicle electrical systems, component location charts, connector pinouts.
Depth:
Comprehensive. Covers basic owner maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and programming (though programming may require dealer-level tools).
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Driver:
5 Stars
NHTSA Side Impact Front Passenger:
5 Stars
NHTSA Side Impact Rear Driver:
5 Stars
NHTSA Side Impact Rear Passenger:
5 Stars
IIHS Front Small Overlap Driver:
Good
Traction Control:
Dynamic Traction Control (DTC), Dynamic Stability Control (DSC)
Braking Assistance:
Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD), Brake Assist.
Airbags:
Frontal airbags (driver/passenger), side-impact airbags (front), head protection system (front and rear).
Seatbelts:
3-point seat belts with pretensioners and force limiters.
I Drive System:
iDrive Controller with central LCD display (CCC - Car Communication Computer)
Audio Options:
CD player, AM/FM radio, optional Sirius Satellite Radio, optional Harman Kardon premium audio.
Stability Control:
Dynamic Stability Control (DSC) with integrated ABS, Traction Control (ASC+T)
Parking Aids:
Optional Rear Park Distance Control (PDC)
Connectivity Features:
Bluetooth hands-free calling (optional, with appropriate TCU module), USB audio interface (optional, often added later or via aftermarket solutions).
Headlights:
Standard Halogen Projector or optional Xenon Adaptive Headlights with Angel Eyes
Oil Change Interval:
BMW Condition Based Service (CBS) system dictates intervals, typically 10,000-15,000 miles or annually, depending on driving conditions. Manual will detail CBS reset.
Brake Fluid Change:
Every 2 years (regardless of mileage)
Engine Air Filter:
Every 30,000-45,000 miles or as per CBS
Cabin Air Filter:
Every 15,000-20,000 miles or annually
Spark Plugs:
Typically every 60,000 miles for the N52 engine (pre-2008 models may have longer intervals).
Engine Oil:
SAE 0W-30 Synthetic (BMW Longlife-01 or LL-01 FE approved)
Coolant:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based), 50/50 mix with distilled water.
Power Steering Fluid:
Pentosin CHF 11S or equivalent hydraulic fluid
Common Issues:
Cracked plastic intake manifold (N52), PCV valve failure and oil consumption, water pump failure (electric on later N52 variants but often mechanical on early E90), VANOS solenoid issues, oil filter housing gasket leaks, rear main seal leaks, cooling system leaks (hoses, expansion tank).
Brand Focus:
Performance, luxury, engineering, driving pleasure ('The Ultimate Driving Machine').
E90 Introduction:
The E90 generation of the 3 Series was introduced for the 2006 model year, representing a significant redesign from the E46 generation.
E90 Innovations:
Introduction of electric power steering on some models, advanced engine technologies (Valvetronic, VANOS), sophisticated electronic systems, and the xDrive all-wheel-drive system became more integrated.
Production Plant:
Primarily Dingolfing, Germany; Spartanburg, South Carolina, USA (for North American market).