2009 BMW 335D Service & Repair Manual Software

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🏷️ Basic Information Identification Make: BMW Model: 335d Year: 2009 Platform: E90/E91/E92/E93 Codes Engine Code: M57D30TOP 👋 Introduction Market Position Positioning: Targets BMW enthusiasts and independent repair shops seeking accurate,...

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标签: 2009 335D BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Platform:

E90/E91/E92/E93

Codes

Engine Code:

M57D30TOP

👋 Introduction

Market Position

Positioning:

Targets BMW enthusiasts and independent repair shops seeking accurate, factory-level repair information for the 335d model.

Competitive Analysis

Alternatives:

Generic aftermarket manuals (Haynes, Chilton) often lack the detail and accuracy of factory-licensed software. BMW's own TIS system is the primary official source.

Key Features

Official Licensing:

Officially licensed status ensures accuracy and completeness mirroring factory documentation.

Digital Format:

Convenient digital access for quick lookups and on-the-go reference.

Diesel Specific:

Specialized coverage for the unique components and systems of the M57 diesel engine.

📋 Manual Details

Coverage Areas

Primary Coverage:

Mechanical, Electrical, Body, HVAC, Emissions, Maintenance, Troubleshooting, Diagnostics, Repair

Specific Systems:

Engine, Fuel System, Cooling System, Exhaust System, Drivetrain, Suspension, Steering, Brakes, Electrical System, Body Control Modules, Climate Control, Interior Components

Page Count

Estimated Page Count:

2500+

Manual Type

Type:

Official Service and Repair Manual Software

Completeness:

Full Factory Service Manual (FSM) equivalent.

Language

Language:

English

Format

Format:

Digital Software (likely PDF or proprietary executable)

File Format:

Proprietary Software/PDF

Searchability:

Likely searchable text (if PDF) or indexed database (if proprietary software).

Printability:

Likely printable sections, depending on software licensing.

📖 Manual Coverage

Systems Covered

Powertrain Engine:

Detailed overhaul, component replacement, diagnostic procedures for the M57D30TOP diesel engine.

Powertrain Transmission:

Service and repair of the ZF 6HP26Z automatic transmission, including torque converter, mechatronics unit, and fluid service.

Drivetrain:

Rear-wheel drive (RWD) and xDrive all-wheel drive (AWD) system components, differentials, driveshafts, and axles.

Suspension Steering:

Front and rear suspension components, struts, shocks, bushings, steering rack, power steering system.

Brakes:

Brake system diagnostics, pad and rotor replacement, caliper service, ABS and DSC integration, parking brake system.

Electrical Powertrain:

Engine control module (ECM) diagnostics, fuel injection system, glow plug system, DPF regeneration, EGR system.

Electrical Chassis:

Lighting systems, power windows, central locking, instrument cluster, infotainment system wiring.

Body Interior:

Body panel repair, door mechanisms, interior trim removal and installation, seat adjustments, airbag system precautions.

HVAC:

Climate control system, A/C compressor, refrigerant servicing, blower motor, blend doors, cabin air filter replacement.

Procedures Included

Maintenance:

Oil changes, filter replacements (oil, air, fuel, cabin), brake fluid flush, coolant replacement, spark plug (if applicable to diesel variants or maintenance), drive belt inspection/replacement.

Troubleshooting:

Diagnostic flowcharts for common drivability issues, electrical faults, and component failures.

Repair Overhaul:

Step-by-step instructions for component removal, installation, and rebuilding procedures.

Diagnostics:

Procedures for using diagnostic scan tools (e.g., ISTA/D) for fault code reading, data stream analysis, and actuator tests.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

Technical Depth

Depth:

Comprehensive coverage from basic routine maintenance to in-depth mechanical and electrical system overhauls and diagnostics.

⚙️ Engine Specifications

Primary Engine

Engine Type:

3.0L Inline-6 Turbocharged Diesel (M57D30TOP)

Displacement:

2993 cc (3.0 Liters)

Bore X Stroke:

84.0 mm x 90.0 mm

Compression Ratio:

17.0:1

Valve Train:

DOHC, 24 Valves (4 valves per cylinder)

Performance

Horsepower:

282 hp @ 4000 rpm (approx.)

Torque:

425 lb-ft @ 1750-2250 rpm (approx.)

Fuel System

Fuel Type:

Diesel Fuel

Injection System:

Common Rail Direct Injection (Bosch)

Turbocharging:

Variable Geometry Turbocharger (VGT), twin-turbo system (sequential)

Emissions Control:

Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR), Selective Catalytic Reduction (SCR) (depending on market/specifics)

Glow Plugs:

Induction heating system for cold starts.

🔧 Transmission

Standard

Type:

ZF 6HP26Z 6-Speed Automatic Transmission

Optional

Type:

No manual transmission option for the 335d in most markets.

Features

Gear Ratios:

Detailed gear ratios provided in the manual.

Fluid Type:

Specific ZF LifeguardFluid 6 (or equivalent approved by ZF/BMW)

Fluid Capacity:

Approx. 9 Liters for full refill (refer to manual for exact capacity and procedure).

Control:

Electronic control with Steptronic manual shifting mode.

📐 Dimensions

Exterior

Length:

E90 Sedan: 181.8 inches (4618 mm)

Width:

E90 Sedan: 70.1 inches (1781 mm)

Height:

E90 Sedan: 56.7 inches (1441 mm)

Wheelbase:

E90 Sedan: 108.7 inches (2760 mm)

Weights

Curb Weight:

Approx. 3700-3900 lbs (1678-1769 kg) depending on configuration.

Gross Vehicle Weight Rating:

Refer to vehicle placard for specific GVWR.

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (for E90 sedan)

IIHS Top Safety Pick:

Yes (for E90 sedan)

Active Features

Stability Control:

Dynamic Stability Control (DSC), Traction Control (ASC+T).

Braking Features:

Anti-lock Braking System (ABS), Dynamic Brake Control (DBC), Brake Fade Compensation.

Passive Features

Airbags:

Front, side-impact, and head protection airbags (curtain).

Seatbelts:

Three-point inertia-reel seat belts with automatic locking retractors, front seat belt pre-tensioners.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system.

💡 Technology Features

Infotainment

System Name:

iDrive (CCC or CIC depending on specific build date)

Features:

Navigation, Radio (AM/FM/Satellite), CD/DVD player, Bluetooth connectivity, optional USB/Auxiliary input.

Driver Assistance

Features:

Dynamic Cruise Control, Parking Distance Control (PDC), optional Xenon headlights with adaptive lighting.

Connectivity

Bluetooth:

Standard Bluetooth hands-free calling and audio streaming.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Condition Based Service (CBS) system determines intervals, typically around 10,000-15,000 miles or annually. Refer to manual/CBS for exact timing.

Brake Fluid Change:

Every 2 years, regardless of mileage.

Coolant Change:

BMW Long-Life Coolant, typically replaced every 4-5 years or as indicated by CBS.

Fuel Filter Replacement:

Recommended every 40,000-60,000 miles for diesel engines.

Air Filter Replacement:

Inspect annually, replace every 2 years or 20,000-30,000 miles as per CBS or condition.

Fluid Specifications

Engine Oil Spec:

BMW Long-Life 01 (LL-01) or BMW Long-Life 04 (LL-04) approved synthetic oil, SAE 5W-30 or 5W-40 recommended (check owner's manual for precise grade).

Engine Oil Capacity:

Approx. 6.5 - 7.0 Liters (6.9 - 7.4 US Quarts) (refer to manual for exact capacity).

Coolant Spec:

BMW Blue Long-Life Coolant (G48 ethylene glycol based) mixed 50/50 with distilled water.

Known Issues

Turbocharger Failure:

Variable Geometry Turbocharger (VGT) can accumulate soot and seize, leading to loss of boost or overboost.

Egr Cooler Failure:

EGR cooler can leak coolant into the exhaust or intake system, potentially causing engine damage.

Dpf Clogging:

Diesel Particulate Filter can become clogged with soot, especially with frequent short trips, leading to reduced performance and check engine lights.

Glow Plug System Issues:

Glow plugs and their control module can fail, leading to hard starting in cold weather.

Injector Problems:

Common rail injectors can develop issues, causing rough idling, poor fuel economy, or misfires.

📚 Vehicle History

Brand Heritage

Heritage:

BMW (Bayerische Motoren Werke AG) is renowned for its 'Ultimate Driving Machine' philosophy, emphasizing performance, luxury, and engineering.

Model Evolution

3 Series Evolution:

The E90 generation of the 3 Series (produced 2005-2013) represented a significant modernization of the iconic compact executive car, introducing advanced electronics and refined powertrains.

335D Introduction:

The 335d was BMW's introduction of a potent diesel engine into its mainstream 3 Series lineup in North America, offering impressive torque and fuel economy.

Production

Production Period:

2007-2013 (for the E90 generation, specific 335d production may vary by market).

🏆 Awards & Recognition

Recognitions

Ward S 10 Best Engines:

The BMW M57 diesel engine, in various applications, has received accolades for its performance and efficiency.