BMW 335i 2006-2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 335i Model Code: E90/E91/E92/E93 Generation Generation Designation: E90 Generation Codes Chassis Codes: E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible) 👋 Introduction Market...

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标签: 2006 2007 2008 2009 2010 335i BMW Car Cars Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Model Code:

E90/E91/E92/E93

Generation

Generation Designation:

E90 Generation

Codes

Chassis Codes:

E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible)

👋 Introduction

Market Position

Positioning:

Premium sport sedan/coupe/convertible, competitor to Mercedes-Benz C-Class, Audi A4/S4, Lexus IS, Infiniti G35/G37

Competitive Analysis

Strengths:

Powerful twin-turbocharged engine, engaging driving dynamics, luxurious interior, advanced technology

Weaknesses:

Potential for costly maintenance and repairs, specific N54 engine issues (e.g., HPFP, injectors, turbos)

Key Features

Engine:

3.0L N54 twin-turbocharged inline-6

Drivetrain:

Rear-wheel drive (RWD) standard, optional xDrive all-wheel drive (AWD) on some models

Body Styles:

Sedan (E90), Wagon (E91), Coupe (E92), Convertible (E93)

📋 Manual Details

Coverage Areas

Years Covered:

2006, 2007, 2008, 2009, 2010

Page Count

Estimated Pages:

Hundreds (specific count varies by edition, typically 2000+ for full factory coverage)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine:

N54 Twin-Turbocharged Inline-6 Engine (including twin turbochargers, intercooler, fuel injection, ignition, exhaust systems)

Transmission:

6-speed manual (GS6-37BZ) and 6-speed automatic (GA6HP19Z) transmissions, including clutch, differential, driveshafts

Brakes:

Hydraulic brake system, ABS, DSC (Dynamic Stability Control), brake pad replacement, rotor replacement, bleeding procedure

Suspension:

Front and rear suspension components (struts, shocks, control arms, sway bars, bushings), alignment specifications

Steering:

Power steering system, steering rack, steering column, wheel alignment

Electrical:

Battery, charging system, starter, lighting systems, power windows, mirrors, central locking, fuse box diagrams, relay locations, wiring diagrams

Climate Control:

HVAC system, A/C refrigerant handling, blower motor, climate control unit diagnostics

Bodywork:

Body panel removal and installation, door mechanisms, bumper repair, interior trim, convertible top mechanisms (E93)

Safety Systems:

Airbag system diagnostics and replacement, seat belt pre-tensioners

Procedures Included

Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid flush, drive belt inspection and replacement

Troubleshooting:

Diagnostic procedures for common faults, error code interpretation, symptom-based troubleshooting guides

Repair:

Engine component removal and installation (e.g., turbos, injectors, water pump), transmission overhaul, suspension component replacement, electrical component repair

Installation:

Installation procedures for factory accessories, diagnostic tools

Diagnostics:

Detailed diagnostic trees, circuit testing, component testing, use of BMW diagnostic equipment (ISTA/P, INPA)

Technical Depth

Depth:

Comprehensive (covers routine maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics)

📊 Manual Specifications

File Format

File Type:

Print Quality

Quality:

High-resolution, suitable for professional printing

Binding Type

Binding:

Not applicable (PDF download)

Paper Type

Paper Type:

Not applicable (PDF download)

Searchability

Text Search:

Searchable text content for quick information retrieval

⚙️ Engine Specifications

Primary Engine

Engine Code:

N54B30

Engine Type:

Twin-turbocharged inline-6

Displacement:

2979 cc (3.0 Liters)

Bore X Stroke:

84.0 mm x 89.6 mm

Compression Ratio:

10.2:1

Valvetrain:

DOHC, 24 valves, Double VANOS

Performance

Horsepower Early:

300 hp @ 5800 rpm (approx.)

Torque Early:

300 lb-ft @ 1300-5000 rpm (approx.)

Horsepower Late Facelift:

300 hp @ 5800 rpm (E90 LCI), 320 hp @ 5800 rpm (E92/E93 LCI, potentially)

Torque Late Facelift:

300 lb-ft @ 1300-5000 rpm (E90 LCI), 317 lb-ft @ 1400-5000 rpm (E92/E93 LCI, potentially)

Fuel System

Fuel Delivery:

Direct Injection (DI) with High-Pressure Fuel Pump (HPFP)

Fuel Type:

Premium Unleaded Gasoline (91+ octane recommended)

Turbocharger System:

Sequential twin-turbo system (smaller turbo for low RPM boost, larger turbo for high RPM boost)

🔧 Transmission

Standard

Manual Transmission:

6-speed manual (Getrag GS6-37BZ)

Optional

Automatic Transmission:

6-speed Steptronic automatic with paddle shifters (ZF GA6HP19Z)

Features

Clutch Type:

Dual-mass flywheel with single-plate clutch (manual)

Transmission Fluid Manual:

BMW MTF LT-2 or equivalent (e.g., Pentosin MTF2)

Transmission Fluid Automatic:

BMW ATF LT-5 (or equivalent like Pentosin ATF1)

📐 Dimensions

Exterior

Wheelbase E90 E91:

108.7 inches (2760 mm)

Wheelbase E92 E93:

107.5 inches (2730 mm)

Length E90:

181.8 inches (4618 mm)

Length E92:

180.8 inches (4591 mm)

Width:

70.1 inches (1781 mm)

Height E90:

56.7 inches (1441 mm)

Height E92:

54.4 inches (1382 mm)

Wheel Bolt Pattern:

5x120

Wheel Offset:

ET 34-46 (typical)

Weights

Curb Weight Manual:

approx. 3600 lbs (1630 kg)

Curb Weight Automatic:

approx. 3650 lbs (1655 kg)

🛡️ Safety Features

Ratings

NHTSA Front Crash:

5-Star (2006 sedan)

IIHS Top Safety Pick:

Yes (various years, depending on body style)

Active Features

Stability Control:

Dynamic Stability Control (DSC), Dynamic Traction Control (DTC)

Braking Assist:

Anti-lock Braking System (ABS), Electronic Brake force Distribution (EBD), Brake Assist

Passive Features

Airbags:

Front airbags, front side airbags, head protection system (curtain airbags for sedan/coupe)

Seatbelts:

Pre-tensioning front seat belts, active head restraints

💡 Technology Features

Infotainment

I Drive:

iDrive infotainment system with central controller, available navigation, and satellite radio.

Audio Options:

Standard Hi-Fi audio, optional Logic 7 premium sound system.

Driver Assistance

Parking Assist:

Optional Park Distance Control (PDC) front and rear.

Cruise Control:

Standard cruise control, optional Active Cruise Control (ACC) on some models.

Connectivity

Bluetooth:

Optional Bluetooth hands-free interface for phone calls.

Usb Aux Input:

Optional USB/AUX input for audio devices.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Condition-Based Service (CBS), typically every 10,000-15,000 miles or 12-24 months, depending on driving conditions.

Spark Plug Interval:

Approximately 60,000 miles (refer to manual for exact mileage based on specific plugs and conditions).

Brake Fluid Interval:

Every 2 years, regardless of mileage.

Coolant Interval:

Initial change at 100,000 miles, then every 50,000-60,000 miles (BMW Blue Coolant).

Fluid Specifications

Engine Oil:

BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) approved synthetic oil, typically 5W-30 or 5W-40 viscosity.

Coolant:

BMW Blue Antifreeze/Coolant (G48) or approved equivalent.

Brake Fluid:

DOT 4 Low Viscosity (LV) brake fluid.

Known Issues

High Pressure Fuel Pump:

Common failure point leading to rough running, stalling, and check engine lights. Often requires replacement.

Fuel Injectors:

Early models (pre-2009) prone to injector failure, causing misfires and performance issues.

Turbochargers:

Wastegate rattle and eventual failure of the turbos themselves can occur, often related to lack of proper maintenance or driving style.

Vacuum Lines And Boost Leaks:

Cracked or leaking vacuum lines can affect boost pressure and cause performance problems.

Water Pump And Thermostat:

Electric water pump and thermostat failures can lead to overheating issues.

Oil Pan Gasket Leaks:

Can develop leaks over time, requiring replacement.

📚 Vehicle History

Brand Heritage

Heritage:

BMW has a long-standing reputation for building performance-oriented luxury vehicles with a focus on driving dynamics and engineering excellence.

Model Evolution

E90 Introduction:

The E90 generation 3 Series was introduced in 2005, replacing the E46. The 335i model, with its groundbreaking twin-turbocharged engine, debuted in 2006.

N54 Significance:

The N54 engine marked BMW's return to turbocharged gasoline engines in series production, offering significant power and torque gains over naturally aspirated counterparts.

Production

Production Years:

2006-2011 (for the E90/E91/E92/E93 generation)

Manufacturing Locations:

Primarily Germany (e.g., Dingolfing, Munich)

🏆 Awards & Recognition

Recognitions

Ward Afy Engine Award:

The N54 engine was a multiple-time winner of Ward's 10 Best Engines award, recognized for its performance and innovation.

Car And Driver 10 Best:

The BMW 3 Series (including the 335i) was frequently featured on Car and Driver's 10 Best Cars list during its production run.