BMW 5-series (E39) 2000 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 5-series Chassis Code: E39 Model Year: 2000 Generation Generation Code: E39 Generation Years: 1995-2003 👋 Introduction Market Position Model Segment: Executive sedan/saloon Bmw...

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Description

🏷️ Basic Information

Identification

Make:

Model:

5-series

Chassis Code:

Model Year:

Generation

Generation Code:

Generation Years:

1995-2003

👋 Introduction

Market Position

Model Segment:

Executive sedan/saloon

Bmw Philosophy:

Represents BMW's 'Ultimate Driving Machine' philosophy in the executive segment

Competitive Analysis

Key Competitors:

Mercedes-Benz E-Class, Audi A6, Lexus GS

Key Features

Engine Options:

Inline-6 and V8 gasoline engines, also diesel variants

Driving Dynamics:

Renowned for balanced chassis, precise steering, and engaging driving experience

Interior Quality:

High-quality materials, ergonomic design, driver-focused cockpit

📋 Manual Details

Coverage Areas

Overall Coverage:

All models and all repairs A-Z

Coverage Specificity:

Vehicle specific, not generic

Target Audience:

Dealership technicians

Page Count

Estimated Page Count:

1000+

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Likely Digital (PDF) - common for modern technical manuals, printable

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, overhaul, fuel injection, ignition, cooling, lubrication systems

Transmission:

Manual and Automatic transmission service, overhaul, diagnostics, fluid specifications

Drivetrain:

Front suspension, rear suspension, steering systems, driveshafts, differentials

Brakes:

Disc brake systems (front/rear), ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), parking brake

Electrical:

Complete wiring diagrams, battery, charging system, starter, lighting, sensors, ECUs (Electronic Control Units), DME (Digital Motor Electronics)

Body And Chassis:

Body panel removal/installation, doors, windows, seats, HVAC (Heating, Ventilation, and Air Conditioning), chassis components

Comfort And Convenience:

Power windows, mirrors, seats, sunroof, central locking, alarm system

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, spark plugs, belts

Troubleshooting:

Diagnostic flowcharts, fault code interpretation, symptom-based troubleshooting

Repair:

Component removal, installation, adjustment, and repair procedures for all major systems

Rebuilding:

Engine, transmission, and differential rebuilding specifications

Diagnostics:

On-board diagnostics (OBD-II), specific BMW diagnostic procedures, sensor testing

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission overhauls

Diagrams:

Detailed exploded views, wiring diagrams, hydraulic schematics

Specifications:

Torque values, clearances, alignment specs, fluid types and capacities

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format) - typical for this type of manual

Searchability:

Likely text-searchable for quick information retrieval

Print Quality

Print Readability:

Designed for clarity and readability, essential for technical accuracy

Binding Type

Physical Binding:

If printed: Professional perfect binding or ring-bound for lay-flat use

Paper Type

Physical Paper:

If printed: Durable, high-quality paper suitable for workshop environments

⚙️ Engine Specifications

Primary Engine

Engine Family:

M50/M52/M54 (Gasoline), M57 (Diesel)

Engine Variants:

e.g., 520i (2.0L I6), 525i (2.5L I6), 528i (2.8L I6), 530i (3.0L I6), 540i (4.4L V8), 525d (2.5L I6 Turbo Diesel), 530d (3.0L I6 Turbo Diesel)

Performance

Horsepower Range:

Approximately 150 HP (520i) to 282 HP (540i)

Torque Range:

Approximately 190 Nm (520i) to 440 Nm (540i)

Fuel System

Fuel Delivery:

Bosch Motronic electronic fuel injection (MPI)

Fuel Type:

Unleaded gasoline (Octane rating specified per engine), Diesel for diesel variants

🔧 Transmission

Standard

Standard Transmission:

5-speed manual (Getrag 260/6 or similar)

Optional

Optional Transmission:

5-speed Steptronic Automatic (GM 5L40-E or ZF 5HP19)

Features

Steptronic:

Driver-selectable manual shifting mode

Clutch Type:

Hydraulically actuated single dry plate clutch for manual

📐 Dimensions

Exterior

Length:

Approx. 4,774 mm (188.0 in)

Width:

Approx. 1,799 mm (70.8 in)

Height:

Approx. 1,439 mm (56.7 in)

Wheelbase:

Approx. 2,830 mm (111.4 in)

Wheel Bolt Pattern:

5x120 mm

Interior

Seating Capacity:

5 occupants

Cargo

Trunk Volume:

Approx. 510 liters (18.0 cu ft)

Weights

Curb Weight:

Varies by engine/options, approx. 1500-1750 kg (3300-3850 lbs)

🛡️ Safety Features

Ratings

NHTSA Ratings:

Frontal offset: Good (IIHS - for similar period models)

Active Features

Traction Control:

ASC+T (Automatic Stability Control + Traction) on many models

Stability Control:

DSC (Dynamic Stability Control) available on higher trims/later models

Standard ABS (Anti-lock Braking System)

Passive Features

Airbags:

Driver, passenger front airbags; optional side airbags

Body Structure:

Reinforced safety cage, crumple zones

💡 Technology Features

Infotainment

Navigation System:

Optional BMW Professional Navigation system (MK-IV unit)

Audio System:

Hi-Fi sound system, optional Harman Kardon system

Driver Assistance

Cruise Control:

Standard cruise control

Parking Assistance:

Optional rear parking sensors (Park Distance Control - PDC)

Connectivity

Phone Integration:

Optional Bluetooth or BMW Assist telematics systems

Engine Management

Dme Details:

DME (Digital Motor Electronics) controls engine functions, fuel, ignition, and emissions

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000-15,000 miles or 12-24 months (depending on oil type and driving conditions, often indicated by CBS - Condition Based Service)

Spark Plug Interval:

Approx. 60,000-100,000 miles for iridium plugs (specifics vary by engine)

Coolant Flush:

Approx. every 2-4 years or 30,000-50,000 miles

Fluid Specifications

Engine Oil:

BMW Longlife-01 (LL-01) or LL-04, e.g., 5W-30, 5W-40 (refer to specific engine requirements)

Transmission Fluid Auto:

Dexron III/VI or equivalent specified by BMW (e.g., Pentosin ATF1)

Transmission Fluid Manual:

BMW MTF LT-2 or equivalent (e.g., Castrol Syntrans)

Coolant:

BMW Blue Antifreeze/Coolant or equivalent (ethylene glycol based)

Known Issues

Vibration Dampers:

Eccentric shaft sensor issues on some gasoline engines

Cooling System:

Plastic coolant expansion tank can become brittle and crack, water pump failures

Suspension:

Front control arm bushings, rear trailing arm bushings, tie rod ends wear

Electrical:

ABS/DSC sensor failures, VANOS (Variable Valve Timing) solenoid issues, EWS (immobilizer) problems

Interior:

Pixelated LCD displays in instrument cluster and climate control unit

📚 Vehicle History

Brand Heritage

Bmw Legacy:

BMW's reputation for engineering excellence, performance, and luxury

Model Evolution

E39 Introduction:

Introduced in 1995 as the successor to the E34 5-Series

E39 Facelift:

Facelift (LCI) in 2000 brought updated styling, engines, and technology

Production

Production Period:

1995-2003

Manufacturing Locations:

Germany (Dingolfing), South Africa, Egypt, Thailand, and assembly plants globally

🏆 Awards & Recognition

Recognitions

Car And Driver:

Car and Driver 10Best lists (multiple times for E39 generation)

Automotive Journalism:

Widely praised by automotive journalists for its driving dynamics and engineering

Certifications

Safety Certifications:

Meets all relevant safety standards for its production era