🏷️ Basic Information

Make:

BMW

Model:

5-series

Chassis Code:

E60

Model Year:

2009

Product Name:

BMW 5-series (E60) 2009 Service and Repair Manual

👋 Introduction

Target Audience:

BMW 5-series (E60) owners, independent repair shops, DIY mechanics

Advantage:

Vehicle-specific, factory-level detail; comprehensive coverage; digital format for ease of use and portability

Content:

Exact same information used by dealership technicians

Usability:

Single, easy-to-use PDF manual; no need to flip through multiple books

Instruction Format:

Step-by-step instructions supported by diagrams and illustrations for clarity and accuracy.

Cost Savings:

Enables owners to perform their own repairs and maintenance, saving on dealership labor costs

Knowledge Empowerment:

Increases owner understanding of vehicle systems and repair procedures

📋 Manual Details

Coverage Scope:

All models and all repairs A-Z

Repair Scope:

Comprehensive repair procedures from basic maintenance to complex system diagnostics and component replacement.

Estimated Page Count:

Extensive (specific count not provided, but implied by 'complete step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications' and comprehensive systems listed)

Type:

Factory Service and Repair Manual

Language:

English

File Format:

PDF

Compatibility:

Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac

Accessibility:

Printable pages, zoomable images

Software Requirements:

Adobe PDF Reader, Winzip (free)

📖 Manual Coverage

Powertrain:

Engine, Control System, Fuel Service Specifications, Emission Control, Intake, Exhaust, Cooling, Lube, Ignition, Starting, Charging, Auto Transmission, Clutch, Manual Transmission, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle

Chassis:

Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering

Electrical And Electronics:

Electrical, Multiplex/CAN Communication, Engine Immobilizer, Cruise Control, Meter, Audio/Visual, Horn

Comfort And Convenience:

Air Conditioning, Supplemental Restraint System (SRS), Seat Belt, Wiper & Washer, Door Lock, Windshield/Glass/Mirror, Instrument Panel, Seat, Engine Hood/Door, Exterior & Interior

Drivetrain:

Detailed information on differentials, axle shafts, and transfer cases if AWD (xDrive) models are covered.

Climate Control:

Air conditioning system service, refrigerant handling, climate control unit diagnostics, heater core, and ventilation systems.

Maintenance:

Scheduled maintenance, fluid changes, filter replacements

Diagnostics:

Troubleshooting procedures, diagnostic flowcharts, fault code interpretation (implied by 'diagnose')

Repair:

Complete step-by-step repair instructions for all systems

Technical Data:

Specifications, torque values, wiring schematics, diagrams, illustrations

Troubleshooting:

Systematic troubleshooting guides for diagnosing common and uncommon faults across all vehicle systems.

Depth:

Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts

Body And Trim:

Exterior and interior trim, body panel removal and installation, glass replacement, seals, and weatherstripping.

📊 Manual Specifications

Type:

PDF

Searchability:

Likely searchable text within PDF (standard for modern manuals)

Download Speed:

Mentioned as 'Speed Download', implying efficient and quick access to the manual file.

Printability:

All pages are printable, allowing users to create customized physical copies of specific repair sections.

Page Quality:

Printable, with zoomable images for clarity

Type:

Digital (PDF) - no physical binding

Type:

Not applicable (digital format)

⚙️ Engine Specifications

Engine Variants Covered:

Likely covers multiple engine options available for the 2009 E60 generation (e.g., N52B30, N54B30, N62B48, M54B30 in earlier E60s carried over, and potential diesel variants depending on market)

Performance Data:

Detailed specifications including horsepower, torque, engine bore, stroke, compression ratio for all covered engine variants.

Engine Variants 2009:

Common engines for 2009 include 528i (N52B30), 535i (N54B30 twin-turbo), 550i (N62B48 V8), and diesel variants like 520d, 525d, 530d (M47/N47/M57 diesels).

Fuel System Components:

Fuel injection system, fuel pump, injectors, fuel pressure regulation, fuel filter replacement and service.

Lubrication System:

Oil pump, oil filter, oil pan, oil cooler, lubrication service intervals and fluid specifications.

Cooling System:

Radiator, water pump, thermostat, coolant types and capacities, fan operation, cooling system troubleshooting.

Emission Systems:

Catalytic converter, oxygen sensors, EVAP system, PCV system, emission control troubleshooting.

🔧 Transmission

Transmission Types Covered:

Likely covers both automatic (e.g., ZF 6HP series) and manual transmissions offered in the 2009 5-series (e.g., GS6-37BZ).

Optional Transmissions:

All transmission options specific to the E60 generation, including performance-oriented variants if applicable.

Transmission Service:

Fluid type and capacity, filter replacement, transmission control module (TCM) diagnostics and repair, shift linkage adjustments.

📐 Dimensions

Vehicle Dimensions:

Detailed exterior dimensions (length, width, height, wheelbase) for various E60 body styles (sedan, touring).

Vehicle Weights:

Curb weight, Gross Vehicle Weight Rating (GVWR) for different configurations.

Towing Capacity:

Information on towing capacity and related components if applicable to the E60 model.

🛡️ Safety Features

Crash Test Results:

Reference to safety ratings (e.g., NHTSA, IIHS) for the E60 generation.

Active Safety Systems:

ABS, DSC (Dynamic Stability Control), traction control system (TCS), advanced braking systems (e.g., Brake Assist).

Passive Safety Systems:

Airbags (front, side, curtain), seat belt pre-tensioners, body structure reinforcement, Supplemental Restraint System (SRS) diagnostics and repair.

Seat Belt Systems:

Details on seat belt operation, pre-tensioners, and SRS system integration.

💡 Technology Features

Infotainment System:

iDrive system (likely CCC or updated CIC infotainment controller), navigation, radio, CD/DVD player, Bluetooth connectivity.

Audio Visual Systems:

Information on audio system components, speaker replacement, and audiovisual troubleshooting.

Driver Assistance Features:

Park Distance Control (PDC), adaptive headlights, cruise control, potentially active steering systems.

Connectivity Options:

Bluetooth integration for phone calls and audio streaming, USB interface (on later models or with specific packages).

Electronic Modules:

Extensive coverage of various ECUs including DME (Engine Control), EGS (Transmission Control), DSC, ABS, SRS, CAS (Car Access System), IHKA (HVAC Control), LKM (Light Control Module).

Wiring Schematics:

Comprehensive electrical wiring diagrams for all vehicle systems, crucial for diagnostics and repairs.

Diagnostic Procedures:

Detailed procedures for using diagnostic tools (e.g., ISTA/D) to read fault codes, perform component tests, and code modules.

🔧 Maintenance

Oil Change Interval:

BMW's 'Condition Based Service' system typically recommends oil changes based on driving conditions, but generally around 10,000-15,000 miles or annually.

Brake Fluid Interval:

Typically every 2 years, regardless of mileage.

Coolant Interval:

BMW typically uses long-life coolant, with initial changes around 100,000 miles and subsequent changes every 50,000-60,000 miles.

Engine Oil Specification:

Likely BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) synthetic oil, with specific viscosity grade (e.g., 5W-30 or 0W-30) depending on engine and climate.

Transmission Fluid Specification:

Specific ATF (Automatic Transmission Fluid) for ZF transmissions (e.g., ZF LifeguardFluid 6) or gear oil for manual transmissions.

Coolant Specification:

BMW Blue or Pink Antifreeze/Coolant (G48) or equivalent.

Power Steering Fluid:

Likely Pentosin CHF 11S or an equivalent approved hydraulic fluid for the electric-hydraulic power steering system.

Common E60 Issues:

VANOS solenoids and actuators, ignition coils, water pump failure, oil leaks (valve cover gasket, oil pan gasket), electric power steering pump (on early models), CCV system failures, potential oil separator issues, EGS (transmission control) issues, ABS/DSC module failures, fuel injector issues (especially on direct injection models).

📚 Vehicle History

Bmw Heritage:

BMW's reputation for performance, luxury, and engineering excellence.

E60 Generation Overview:

The E60 generation of the 5-series, introduced in 2003, represented a significant evolution in design and technology for BMW's executive sedan.

E60 Facelift:

The 2009 model year would fall under the LCI (Life Cycle Impulse) or facelifted version of the E60, which saw updated styling, iDrive, and powertrain refinements.

Production Years:

The E60 generation was produced from 2003 to 2010. The 2009 model year is part of the latter half of this generation, often featuring mid-cycle refreshes and technology updates.